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Functionalization of plastic surface by plasma spraying for purpose of aerospace application

Research Project

Project/Area Number 26420812
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Aerospace engineering
Research InstitutionThe University of Tokyo (2015-2017)
Osaka University (2014)

Principal Investigator

Kobayashi Akira  東京大学, 大学院工学系研究科(工学部), 客員研究員 (70110773)

Co-Investigator(Kenkyū-buntansha) 安藤 康高  足利工業大学, 工学部, 教授 (60306107)
Co-Investigator(Renkei-kenkyūsha) KOIZUMI Hiroyuki  東京大学, 大学院新領域創成科学研究科, 准教授 (40361505)
Research Collaborator KOMURASAKI Kimiya  東京大学, 大学院工学系研究科, 教授
OKA Yoshihiro  兵庫県立大学, 大学院工学研究科, 准教授
MONGKOLNAVIN Rattachat  Chulalongkorn University, Faculty of Science, Assistant Professor
Project Period (FY) 2014-04-01 – 2018-03-31
Project Status Completed (Fiscal Year 2017)
Budget Amount *help
¥5,070,000 (Direct Cost: ¥3,900,000、Indirect Cost: ¥1,170,000)
Fiscal Year 2016: ¥910,000 (Direct Cost: ¥700,000、Indirect Cost: ¥210,000)
Fiscal Year 2015: ¥1,820,000 (Direct Cost: ¥1,400,000、Indirect Cost: ¥420,000)
Fiscal Year 2014: ¥2,340,000 (Direct Cost: ¥1,800,000、Indirect Cost: ¥540,000)
Keywordsプラズマ溶射 / プラスチック / ガストンネル / 金属膜 / 表面高機能 / 軽量化 / 宇宙航空部品 / 小型低電力 / プラスチックス / 金属コーティング / 複合機能材料 / 航空宇宙材料 / 表面高機能化 / 小型低電力化 / 航空宇宙工学
Outline of Final Research Achievements

For purpose of aerospace application of light materials, the functional metal coatings such as Cu, Ni and Ti were formed on plastic substrate by using the gas tunnel type plasma spraying. Metal coatings with 50-100 micrometer in thickness were successfully deposited on the PET surface by this gas tunnel type plasma spraying under selective operating conditions using a small power of 10 kW or less. The microstructure and mechanical properties of these high functional coatings were clarified under various condition. Also, a small power of 3kW gas tunnel type plasma spraying apparatus was developed by improving the plasma torch design, and it was applied to plasma spraying of Cu metal materials. As the results, good quality Cu coatings were obtained on the plastic substrate, with almost no oxidation of Cu under the small power operating condition.

Report

(5 results)
  • 2017 Annual Research Report   Final Research Report ( PDF )
  • 2016 Research-status Report
  • 2015 Research-status Report
  • 2014 Research-status Report
  • Research Products

    (38 results)

All 2018 2017 2016 2015 2014 Other

All Int'l Joint Research (7 results) Journal Article (14 results) (of which Int'l Joint Research: 8 results,  Peer Reviewed: 13 results,  Open Access: 7 results) Presentation (17 results) (of which Int'l Joint Research: 15 results,  Invited: 3 results)

  • [Int'l Joint Research] チュラロンコン大学(タイ)

    • Related Report
      2017 Annual Research Report
  • [Int'l Joint Research] マレーシア工科大学(マレーシア)

    • Related Report
      2016 Research-status Report
  • [Int'l Joint Research] チュラロンコン大学(タイ)

    • Related Report
      2016 Research-status Report
  • [Int'l Joint Research] トロント大学(カナダ)

    • Related Report
      2016 Research-status Report
  • [Int'l Joint Research]

    • Related Report
      2016 Research-status Report
  • [Int'l Joint Research] マレーシア工科大学(マレーシア)

    • Related Report
      2015 Research-status Report
  • [Int'l Joint Research] トロント大学(カナダ)

    • Related Report
      2015 Research-status Report
  • [Journal Article] Low Power Gas Tunnel Type Plasma Spraying and It’s Application to Metal Coating2017

    • Author(s)
      Akira KOBAYASHI, Hiroyuki KOIZUMI, Kimiya KOMURASAKI, Yasutaka ANDO, Yuki MORIWAKI,Yoshihiro OKA, Rattachat MONGKOLNAVIN, and S. YUGESWARAN
    • Journal Title

      Frontier of Applied Plasma Technology

      Volume: 10 Pages: 59-64

    • Related Report
      2017 Annual Research Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] Effect of YSZ Thickness on High Temperature Characterizations of TBCs2017

    • Author(s)
      Abbas AFRASIABI and Akira KOBAYASHI
    • Journal Title

      Frontier of Applied Plasma Technology

      Volume: 10 Pages: 71-76

    • Related Report
      2017 Annual Research Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] Micro-multi-plasmajet array thruster for space propulsion applications2017

    • Author(s)
      H. Horisawa , N. Kobayashi , S. Takenaka and A. Kobayashi
    • Journal Title

      Vacuum

      Volume: 136 Pages: 190-195

    • DOI

      10.1016/j.vacuum.2016.09.011

    • Related Report
      2016 Research-status Report
    • Peer Reviewed / Open Access
  • [Journal Article] Alumina and titania films deposition by APS/ASPPS dual mode thermal spray equipment using Ar added N 2 working gas2017

    • Author(s)
      Y. Ando , D. Kindole , Y. Noda , R.N. Mbiu, B.K. Kosgey , S.M. Maranga and A. Kobayashi
    • Journal Title

      Vacuum

      Volume: 136 Pages: 221-228

    • DOI

      10.1016/j.vacuum.2016.10.019

    • Related Report
      2016 Research-status Report
    • Peer Reviewed / Open Access / Int'l Joint Research
  • [Journal Article] Simulation of the influence of the interface roughness on the residual stresses induced in (ZrO 2 +Y 2 O 3 )+NiAl-type composite coatings deposited on Inconel 713C2017

    • Author(s)
      T. Bolek , R. Sitek , J. Sienkiewicz , R. Dobosz , J. Mizera , A. Kobayashi and K.J. Kurzydlowski
    • Journal Title

      Vacuum

      Volume: 136 Pages: 203-208

    • DOI

      10.1016/j.vacuum.2016.11.003

    • Related Report
      2016 Research-status Report
    • Peer Reviewed / Open Access / Int'l Joint Research
  • [Journal Article] Enhancement of Functional Ceramic Coating Performance by Gas Tunnel Type Plasma Spraying2016

    • Author(s)
      Akira KOBAYASHI
    • Journal Title

      Journal of Thermal Spray Technology

      Volume: 25 Issue: 3 Pages: 411-418

    • DOI

      10.1007/s11666-015-0336-x

    • Related Report
      2016 Research-status Report 2015 Research-status Report
    • Peer Reviewed / Open Access
  • [Journal Article] Metal Coatings on Plastic Substrate by Gas Tunnel Type Plasma Spraying2016

    • Author(s)
      A. Kobayashi, T. Takeuchi, H. Koizumi, K. Komurasaki, K. Fujimoto, Y. Ando, and S. Yugeswaran
    • Journal Title

      Frontier of Applied Plasma Technology

      Volume: 9 Pages: 74-76

    • Related Report
      2016 Research-status Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] Characterization of gas tunnel type plasma sprayed hydroxyapatite-nanostructure titania composite coatings2015

    • Author(s)
      Yugeswaran, S., Kobayashi, A., Ucisik, AH., Subramanian, B.
    • Journal Title

      Applied Surface Science

      Volume: 34 Pages: 48-56

    • DOI

      10.1016/j.apsusc.2015.04.036

    • Related Report
      2015 Research-status Report
    • Peer Reviewed / Open Access / Int'l Joint Research
  • [Journal Article] Preparation of Glass Ceramic by Transferred Arc Plasma Torch2015

    • Author(s)
      S. YUGESWARAN, J. MOSTAGHIMI, Akira KOBAYASHI, and L. LUSVARGHI
    • Journal Title

      Frontier of Applied Plasma Technology

      Volume: 8 Pages: 69-74

    • Related Report
      2015 Research-status Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] A Survey of Microstructure and Phase Analysis from Metal Oxides at the Bond Coat/YSZ Interface after Thermal Shocks2015

    • Author(s)
      Abbas AFRASIABI and Akira KOBAYASHI
    • Journal Title

      Frontier of Applied Plasma Technology

      Volume: 8 Pages: 37-40

    • Related Report
      2015 Research-status Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] Metallic glass coatings fabricated by gas tunnel type plasma spraying2014

    • Author(s)
      S. Yugeswaran and A. Kobayashi
    • Journal Title

      Vacuum

      Volume: 110 Pages: 177-182

    • Related Report
      2014 Research-status Report
    • Peer Reviewed / Open Access
  • [Journal Article] Photo-catalytic titanium oxide film deposition by atmospheric TPCVD using vortex Ar plasma jet2014

    • Author(s)
      Y. Ando , Y. Noda and A. Kobayashi
    • Journal Title

      Vacuum

      Volume: 110 Pages: 190-195

    • Related Report
      2014 Research-status Report
    • Peer Reviewed / Open Access
  • [Journal Article] 7.Al2O3 Film Deposition by Atmospheric Thermal Plasma Spray Using 1kW Class Electric Power Source2014

    • Author(s)
      Y. Ando , Y. Noda and A. Kobayashi
    • Journal Title

      Frontier of Applied Plasma Technology

      Volume: 7-2 Pages: 55-60

    • Related Report
      2014 Research-status Report
    • Peer Reviewed
  • [Journal Article] Metal Hard Coatings on Plastic Materials Using Gas Tunnel Type Plasma Spraying2014

    • Author(s)
      Akira KOBAYASHI, Suburamaniam YUGESWARAN, Hiroyuki KOIZUMI, Kimiya KOMURASAKI and Yasutaka ANDO
    • Journal Title

      Applied Plasma Science

      Volume: 22-1 Pages: 22-28

    • NAID

      40020374532

    • Related Report
      2014 Research-status Report
  • [Presentation] Oxide Film Deposition by Low Power APS Equipment Using Air Working Gas2018

    • Author(s)
      Yasutaka ANDO, Hsian Sagr HADI A, Alabi Kelvin OLUWAFUNMILADE, Ettayebi Zine ELABIDINE, Yoshimasa NODA, and Akira KOBAYASHI
    • Organizer
      IAPS2018/International Workshop on Plasma Application
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] TiN and TiO2 Coatings by Low Power Gas Tunnel Type Plasma Reactive Spraying2018

    • Author(s)
      Akira KOBAYASHI, Hiroyuki KOIZUMI, Kimiya KOMURASAKI, Yasutaka ANDO, Yoshihoro OKA, Norizah REDZUAN, Rattachat MONGKOLNAVIN, and S. YUGESWARAN
    • Organizer
      IAPS2018/International Workshop on Plasma Application
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Characteristics of Small Power Gas Tunnel Type Plasma Jet2018

    • Author(s)
      Jutha Chaitrakrankit, Rattachat MONGKOLNAVIN, and Akira KOBAYASHI
    • Organizer
      IAPS2018/International Workshop on Plasma Application
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Development of Small Size Gas Tunnel Type Plasma Apparatus and Its Application to Thermal Processing2017

    • Author(s)
      Akira KOBAYASHI, Hiroyuki KOIZUMI, Kimiya KOMURASAKI, Yasutaka ANDO, Yoshihoro OKA, Norizah REDZUAN and S. YUGESWARAN
    • Organizer
      IAPS Meeting 2017/International Workshop on Plasma Application
    • Place of Presentation
      Hanoi, Vietnam
    • Year and Date
      2017-03-10
    • Related Report
      2016 Research-status Report
    • Int'l Joint Research
  • [Presentation] High Rate Titanium Oxide Film Deposition by Sub-Atmospheric Solution Precursor Plasma Spray2017

    • Author(s)
      Yasutaka ANDO, Ifeanacho ANYADIEGWU, Alabi Kelvin FUNMILAADE, Sagar Hadi HSIAN A, Yoshimasa NODA, and Akira KOBAYASHI
    • Organizer
      IAPS Meeting 2017/International Workshop on Plasma Application
    • Place of Presentation
      Hanoi, Vietnam
    • Year and Date
      2017-03-10
    • Related Report
      2016 Research-status Report
    • Int'l Joint Research
  • [Presentation] Role of YSZ Thickness on Hot Corrosion Resistance of TBCs2017

    • Author(s)
      Abbas AFRASIABI and Akira KOBAYASHI
    • Organizer
      IAPS Meeting 2017/International Workshop on Plasma Application
    • Place of Presentation
      Hanoi, Vietnam
    • Year and Date
      2017-03-10
    • Related Report
      2016 Research-status Report
    • Int'l Joint Research
  • [Presentation] Low Power Gas Tunnel Type Plasma Spraying and It’s Application to Metal Coating on Light Materials2017

    • Author(s)
      Akira Kobayashi, Hiroyuki Koizumi, Kimiya Komurasaki, Yasutaka Ando, Yuki Moriwaki, Yoshihiro Oka, Rattachat Mongkolnavin, and Subramaniam Yugeswaran
    • Organizer
      ISAPS2017(プラズマ応用科学国際シンポジウム)
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Development of Small Power Gas Tunnel Type Plasma Generator2017

    • Author(s)
      Jutha Chaitrakrankit, Rattachat Mongkolnavin, and Akira Kobayashi
    • Organizer
      ISAPS2017(プラズマ応用科学国際シンポジウム)
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Rapid Nitriding of 304 Stainless Steel by Sub Atmospheric Thermal Plasma Nitriding Method2017

    • Author(s)
      Yasutaka Ando, Hsian Sagr Hadi A, Yoshimasa Noda, and Akira Kobayashi
    • Organizer
      ISAPS2017(プラズマ応用科学国際シンポジウム)
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Evaluation of Hot Corrosion Behaviors of Al2O3-YSZ Composite TBC on Gradient CoNiCrAlY Coatings in the Presence of Na2SO4-NaVO3 Salt2017

    • Author(s)
      Majid Mohammadi, Akira Kobayashi, Sirus Javadpour, and Seyed Ahmad Jenabali Jahromi
    • Organizer
      ISAPS2017(プラズマ応用科学国際シンポジウム)
    • Related Report
      2017 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Metal Coatings on Plastic Substrate by Small power Gas Tunnel Type Plasma Spraying2016

    • Author(s)
      Akira Kobayashi, Yasutaka Ando, Kimiya Komurasaki, S. Yugeswaran
    • Organizer
      Malaysia-Japan Joint International Conference 2016
    • Place of Presentation
      Kuala Lumpur, Malaysia
    • Year and Date
      2016-09-06
    • Related Report
      2016 Research-status Report
    • Int'l Joint Research
  • [Presentation] Study on inheritance of plant growth enhancement effect induced by active species in oxygen plasma2016

    • Author(s)
      Riku Nakano, Reoto Ono, Aijima Reona, K.Tashiro, H.Hagiwara, Nobuya Hayashi, Akira Kobayashi
    • Organizer
      Malaysia-Japan Joint International Conference 2016
    • Place of Presentation
      Kuala Lumpur, Malaysia
    • Year and Date
      2016-09-06
    • Related Report
      2016 Research-status Report
    • Int'l Joint Research
  • [Presentation] Research on Metal Coatings on Plastic Substrate by Gas Tunnel Type Plasma Spraying2016

    • Author(s)
      Akira KOBAYASHI, Tsunehiro TAKEUCHI, Hiroyuki KOIZUMI, Kimiya KOMURASAKI, Koji FUJIMOTO, Yashuhiro ANDO, and S. YUGESWARAN
    • Organizer
      IAPS2016/International Workshop on Plasma Application
    • Place of Presentation
      Bangkok, Thailand
    • Year and Date
      2016-03-11
    • Related Report
      2015 Research-status Report
    • Int'l Joint Research
  • [Presentation] Elucidation of Growth Enhancement Effect of Sprouts of Brassicaceae Using Low Pressure Oxygen Plasma2015

    • Author(s)
      Reoto Ono, Nobuya Hayashi and Akira Kobayashi
    • Organizer
      MJJIC2015
    • Place of Presentation
      山口県宇部市山口大学工学部
    • Year and Date
      2015-11-12
    • Related Report
      2015 Research-status Report
    • Int'l Joint Research
  • [Presentation] Hydroxyapatite Coatings by Novel Gas Tunnel Type Plasma Spraying2015

    • Author(s)
      Akira Kobayashi
    • Organizer
      SPC2015
    • Place of Presentation
      Krabi, Thailand
    • Year and Date
      2015-05-20
    • Related Report
      2015 Research-status Report
    • Int'l Joint Research / Invited
  • [Presentation] Functional Coatings Formed by Gas Tunnel Type Plasma Spraying2014

    • Author(s)
      A.Kobayashi
    • Organizer
      ATSC2014
    • Place of Presentation
      Hotel Novotel (Hyderabad)
    • Year and Date
      2014-11-25 – 2014-11-26
    • Related Report
      2014 Research-status Report
    • Invited
  • [Presentation] Application of Advanced Plasma Technology to Energy Materials and Environmental Problems2014

    • Author(s)
      A.Kobayashi
    • Organizer
      PERFIK 2014
    • Place of Presentation
      Sunway Resort Hotel & Spa (Kuala Lumpur)
    • Year and Date
      2014-11-18 – 2014-11-19
    • Related Report
      2014 Research-status Report
    • Invited

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Published: 2014-04-04   Modified: 2019-03-29  

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