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Analysis and design of the manufacturing field of production machines using the comparison of virtual and real data

Research Project

Project/Area Number 26560008
Research Category

Grant-in-Aid for Challenging Exploratory Research

Allocation TypeMulti-year Fund
Research Field Design science
Research InstitutionKyoto University

Principal Investigator

Matsubara Atsushi  京都大学, 工学(系)研究科(研究院), 教授 (80243054)

Co-Investigator(Renkei-kenkyūsha) Mizuyama Hajime  青山学院大学, 理工学部, 教授 (40252473)
Research Collaborator Ota Keiichi  DMG森精機株式会社, 販売・在庫・生産企画部, 部長
Mori Masahiko  DMG森精機株式会社, 代表取締役社長
Project Period (FY) 2014-04-01 – 2016-03-31
Project Status Completed (Fiscal Year 2015)
Budget Amount *help
¥3,640,000 (Direct Cost: ¥2,800,000、Indirect Cost: ¥840,000)
Fiscal Year 2015: ¥1,560,000 (Direct Cost: ¥1,200,000、Indirect Cost: ¥360,000)
Fiscal Year 2014: ¥2,080,000 (Direct Cost: ¥1,600,000、Indirect Cost: ¥480,000)
Keywords生産システム / 工作機械 / 組立
Outline of Final Research Achievements

In the real assembly fields of machine tool production, the schedule made by a production management department is often re-scheduled by the manager of the real production field, which could be understood as an autonomously distributed production system. To analyze its complex mechanism, a production simulator was developed and the simulated results were compared with the real data on several production criteria. It was found that the multiple-work assignment could provide better production results than precise-estimation of working time and the productivity decreases until the workers acquire another work skill perfectly.

Report

(3 results)
  • 2015 Annual Research Report   Final Research Report ( PDF )
  • 2014 Research-status Report
  • Research Products

    (4 results)

All 2015 2014

All Journal Article (2 results) (of which Peer Reviewed: 2 results,  Acknowledgement Compliant: 2 results,  Open Access: 1 results) Presentation (2 results) (of which Int'l Joint Research: 1 results)

  • [Journal Article] Design and formation of workforce skills for machine tool assembly2015

    • Author(s)
      Masahiko Mori, Keiichi Ota, Atsushi Matsubara, Hajime Mizuyama
    • Journal Title

      CIRP Annals - Manufacturing Technology

      Volume: 64 Issue: 1 Pages: 459-462

    • DOI

      10.1016/j.cirp.2015.04.113

    • Related Report
      2015 Annual Research Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] Analysis of Response Mechanism at Machine Tool Assembly Site2014

    • Author(s)
      太田圭一,松原厚,水山元
    • Journal Title

      Journal of the Japan Society for Precision Engineering

      Volume: 80 Issue: 9 Pages: 856-861

    • DOI

      10.2493/jjspe.80.856

    • NAID

      130004688072

    • ISSN
      0912-0289, 1882-675X
    • Related Report
      2014 Research-status Report
    • Peer Reviewed / Open Access / Acknowledgement Compliant
  • [Presentation] Design and formation of workforce skills for machine tool assembly2015

    • Author(s)
      Keiichi Ota
    • Organizer
      CIRP 2015 General Assemble
    • Place of Presentation
      Cape Town, South Africa
    • Year and Date
      2015-08-26
    • Related Report
      2015 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Analysis on Dynamic Machine Tool Assembly2014

    • Author(s)
      K. Ota, A. Matsubara, H. Mizuyama
    • Organizer
      International Symposium on Flexible Automation
    • Place of Presentation
      Awaji-Island, Hyogo, Japan
    • Year and Date
      2014-07-14
    • Related Report
      2014 Research-status Report

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Published: 2014-04-04   Modified: 2017-05-10  

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