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Development of a High-Precision Milling Machine Using a Five-DOF Controlled Bearingless Motor

Research Project

Project/Area Number 26630024
Research Category

Grant-in-Aid for Challenging Exploratory Research

Allocation TypeMulti-year Fund
Research Field Production engineering/Processing studies
Research InstitutionShizuoka University

Principal Investigator

Asama Junichi  静岡大学, 工学部, 准教授 (70447522)

Project Period (FY) 2014-04-01 – 2016-03-31
Project Status Completed (Fiscal Year 2015)
Budget Amount *help
¥3,900,000 (Direct Cost: ¥3,000,000、Indirect Cost: ¥900,000)
Fiscal Year 2015: ¥2,080,000 (Direct Cost: ¥1,600,000、Indirect Cost: ¥480,000)
Fiscal Year 2014: ¥1,820,000 (Direct Cost: ¥1,400,000、Indirect Cost: ¥420,000)
Keywordsベアリングレスモータ / 磁気軸受 / 磁気浮上 / 永久磁石モータ / トルク脈動 / 高速モータ / 精密加工 / マイクロエンドミル
Outline of Final Research Achievements

We focus on a five-degrees-of-freedom controlled magnetically suspended motor that has high-precision positioning and high-speed operation for a micro-end milling machine application. The electromagnetic disturbance, however, induced by the motor drive has influence on the positioning accuracy of the magnetic suspension. As a first step of this study, torque ripple reduction of the motor is investigated. We propose the unique winding arrangement for a 2-pole/12-slot permanent magnet motor to minimize torque ripple. The proposed model has primary (a turns) and secondary (b turns) windings in one slot. We theoretically demonstrate that the primary 6th harmonic component of the torque ripple is minimized when the winding ratio is b/a=0.37. We built a test motor. The measured torque ripple of the 6th harmonic component is significantly decreased to 0.25 % of the average torque.

Report

(3 results)
  • 2015 Annual Research Report   Final Research Report ( PDF )
  • 2014 Research-status Report
  • Research Products

    (9 results)

All 2016 2015 2014 Other

All Journal Article (3 results) (of which Peer Reviewed: 1 results,  Acknowledgement Compliant: 3 results) Presentation (4 results) (of which Int'l Joint Research: 1 results) Remarks (2 results)

  • [Journal Article] Optimal Winding Arrangement of a Surface-Mounted Permanent Magnet Motor for Torque Ripple Reduction2016

    • Author(s)
      J. Asama, Y. Yamamoto, T. Oiwa, and A. Chiba
    • Journal Title

      Proceedings of the IEEE Energy Conversion Congress and Expo 2016

      Volume: 印刷中

    • Related Report
      2015 Annual Research Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] 表面磁石形モータの低トルク脈動化の検討2016

    • Author(s)
      山本陽, 朝間淳一, 大岩孝彰, 千葉明
    • Journal Title

      平成28年電気学会全国大会講演論文集

      Volume: 5-011 Pages: 20-20

    • Related Report
      2015 Annual Research Report
    • Acknowledgement Compliant
  • [Journal Article] 表面磁石形モータにおけるトルク脈動低減のための巻線構造検討2015

    • Author(s)
      山本陽, 朝間淳一, 大岩孝彰, 千葉明
    • Journal Title

      平成27年電気学会産業応用部門大会講演論文集

      Volume: 3-29

    • Related Report
      2015 Annual Research Report
    • Acknowledgement Compliant
  • [Presentation] Optimal Winding Arrangement of a Surface-Mounted Permanent Magnet Motor for Torque Ripple Reduction2016

    • Author(s)
      J. Asama, Y. Yamamoto, T. Oiwa, and A. Chiba
    • Organizer
      IEEE Energy Conversion Congress and Expo 2016
    • Place of Presentation
      Milwaukee, WI, USA
    • Year and Date
      2016-09-18
    • Related Report
      2015 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 表面磁石形モータの低トルク脈動化の検討2016

    • Author(s)
      山本陽, 朝間淳一, 大岩孝彰, 千葉明
    • Organizer
      平成28年電気学会全国大会
    • Place of Presentation
      東北大学(宮城県,仙台市)
    • Year and Date
      2016-03-16
    • Related Report
      2015 Annual Research Report
  • [Presentation] 表面磁石形モータにおけるトルク脈動低減のための巻線構造検討2015

    • Author(s)
      山本陽, 朝間淳一, 大岩孝彰, 千葉明
    • Organizer
      平成27年電気学会産業応用部門大会
    • Place of Presentation
      大分大学(大分県,大分市)
    • Year and Date
      2015-09-02
    • Related Report
      2015 Annual Research Report
  • [Presentation] 分布巻ホモポーラ形ベアリングレスモータにおける磁気支持力干渉・脈動の低減2014

    • Author(s)
      山本陽, 朝間淳一, 大岩孝彰, 千葉明
    • Organizer
      平成26年電気学会産業応用部門大会
    • Place of Presentation
      東京電機大学(東京都足立区)
    • Year and Date
      2014-08-26 – 2014-08-28
    • Related Report
      2014 Research-status Report
  • [Remarks] 静岡大学朝間研究室ホームページ

    • URL

      http://www.ipc.shizuoka.ac.jp/~tjasama/

    • Related Report
      2015 Annual Research Report
  • [Remarks] 静岡大学工学部機械工学科朝間研究室ホームページ

    • URL

      http://www.ipc.shizuoka.ac.jp/~tjasama/

    • Related Report
      2014 Research-status Report

URL: 

Published: 2014-04-04   Modified: 2017-05-10  

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