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Proposal and Evaluation of an Engineering Approach for Predicting Fatigue Lives of Cracks Growing in Residual Stress Fields

Research Project

Project/Area Number 60302039
Research Category

Grant-in-Aid for Co-operative Research (A)

Allocation TypeSingle-year Grants
Research Field 材料力学
Research InstitutionOsaka University

Principal Investigator

OHJI Kiyotsugu  Faculty of Engineering, Osaka University, Professor, 工学部, 教授 (20028939)

Co-Investigator(Kenkyū-buntansha) TORII Tashiyuki  Faculty of Engineering, Okayama University, Associate Professor, 工学部, 助教授 (80033249)
TANAKA Keisuke  Faculty of Engineering, Kyoto University, Associate Professor, 工学部, 助教授 (80026244)
JONO Masahiro  Faculty of Engineering, Osaka University, Professor, 工学部, 教授 (20029094)
MUKAI Yoshihiko  Faculty of Engineering, Osaka University, Professor, 工学部, 教授 (20029044)
KOBAYASHI Hideo  Faculty of Engineering, Tokyo Institute of Technology Associate Professor, 工学部, 助教授 (00016487)
Project Period (FY) 1985 – 1986
Project Status Completed (Fiscal Year 1986)
Budget Amount *help
¥8,400,000 (Direct Cost: ¥8,400,000)
Fiscal Year 1986: ¥3,100,000 (Direct Cost: ¥3,100,000)
Fiscal Year 1985: ¥5,300,000 (Direct Cost: ¥5,300,000)
KeywordsFracture Mechanics / Strength of Materials / Fatigue Crack Growth / Life Estimation Metthod / Residual Stress / Crack Closure / 有効応力拡大係数繁囲
Research Abstract

An engineering method for predicting fatigue lives of cracks growing in residual stress fields was proposed. In this method effective stress ratio R near crack tip in components containing residual stresses are determined by superposition of the stress intensity factor <K_r> due to the residual stresses and that for the applied stresses. The effective stress ratio R and stress intensity range <DELTA> K were used to estimate the effective crack opening ratio (U = <DELTA> <K_(eff)> / <DELTA> K) and crack growth rate, in terms of U-R and da/dN- <DELTA> <K_(eff)> relationships obtained experimentally with residual-stress-free specimens. Experiments and numerical calculations were conducted to examine the applicability of the proposed method and some extensions were made. Main results obtained are summarized as follows.
1. Experiments were conducted by using specimens with symmetric and asymmetric residual stresses. The predicted crack growth behavior agreed well with the experimental one. 2 … More . An simulation method was proposed, in which the variations of R and <DELTA> K with crack growth in components containing residual stresses were simultaneously replicated using specimens free from residual stresses. It was found that this simulation method worked well, even when gradient of the residual stress was steep. 3. Crack growth path under fatigue conditions was almost perpendicular to cyclic tensioncompression load axis, irrespective of residual stress distribution. 4. The proposed method was successfully applied to crack growth under variable load conditions. 5. An inverse analysis scheme was proposed for determining initial residual stress distribution from redistributed residual stress due to crack initiation and growth. The usefulness of the method was numerically proved. 6. The effect of residual stress on growth of surface cracks under cyclic loads was evaluated. 7. The effects of plastic deformation, oxide and roughness of fractured surface were investigated in the near-threshold region of fatigue crack growth. Several models predicting crack closure and crack growth were proposed. Less

Report

(1 results)
  • 1986 Final Research Report Summary
  • Research Products

    (24 results)

All Other

All Publications (24 results)

  • [Publications] 大路清嗣: 日本機械学会論文集(A編).

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1986 Final Research Report Summary
  • [Publications] 小林英男: 材料. 35. 401-406 (1986)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1986 Final Research Report Summary
  • [Publications] 荒居善雄: 日本機械学会講演論文集. No.860-3. 219-224 (1986)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1986 Final Research Report Summary
  • [Publications] 福田収一: 日本機械学会論文集(A編).

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1986 Final Research Report Summary
  • [Publications] 向井喜彦: 溶接学会論文集. 4. 154-159 (1986)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1986 Final Research Report Summary
  • [Publications] 向井善彦: 溶接学会論文集. 4. 634-639 (1986)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1986 Final Research Report Summary
  • [Publications] 城野政弘: 材料.

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1986 Final Research Report Summary
  • [Publications] 西川出: 日本機械学会論文集(A編). (1987)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1986 Final Research Report Summary
  • [Publications] 秋庭義明: 日本機械学会論文集(A編).

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1986 Final Research Report Summary
  • [Publications] 中井善一: 日本機械学会論文集(A編). 53. (1987)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1986 Final Research Report Summary
  • [Publications] 鳥居太始之: 日本機械学会論文集(A編). 52. 1793-1799 (1986)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1986 Final Research Report Summary
  • [Publications] 鳥居太始之: 日本機械学会論文集(A編). 53. (1987)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1986 Final Research Report Summary
  • [Publications] OHJI, Kiyotsugu: "Methods of Predicting Fatigue Crack Growth Lives in Residual Stress Fields" Trans. Japan Soc. Mech. Engrs., Ser.A.

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1986 Final Research Report Summary
  • [Publications] KOBAYASHI, Hideo: "Effect of Weld-Induced Residual Stress on Fatigue Crack Growth in Compact Specimen" J. Soc. Mater. Sci., Japan. 35. 401-406 (1986)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1986 Final Research Report Summary
  • [Publications] ARAI, Yoshio: "Application of Acoustoelastic Techinique to Welding Residual Stress Measurements During Fatigue Crack Growth" Preprint of Japan Soc. Mech. Engrs.No.860-3. 219-224 (1986)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1986 Final Research Report Summary
  • [Publications] FUKUDA, Shuichi: "Application of Symbolic Computation to Fracture Mechanics Design" Trans. Japan Soc. Mech. Engrs., Ser.A.

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1986 Final Research Report Summary
  • [Publications] MUKAI, Yoshihiko: "Redistribution of Residual Stress Caused by Crack Propagation Initially Through Residual Tensile Stress Field" Quarterly J. Japan Welding Soc.4. 154-159 (1986)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1986 Final Research Report Summary
  • [Publications] MUKAI, Yoshihiko: "Redistribution of Residual Stress Caused by Crack Propagation Initially Through Residual Compressive Stress Field" Quarterly J. Japan Welding Soc.4. 634-639 (1986)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1986 Final Research Report Summary
  • [Publications] JONO, Masahiro: "Effect of Residual Stress on Fatigue Crack Growth Rate and Crack Closure under Varying Loadings" J. Soc. Mater. Sci., Japan.

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1986 Final Research Report Summary
  • [Publications] NISHIKAWA, Izuru: "The Role of Crack Closure on the Fatigue Threshold at Elevated Temperatures" Trans. Japan Soc. Mech. Engrs., Ser.A. 53. (1987)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1986 Final Research Report Summary
  • [Publications] AKINIWA, Yoshiaki: "Propagation and Non-Propagation of Short Fatigue Cracks in Notched Low-Carbon-Steel Specimen under Cyclic Compression" Trans. Japan Soc. Mech. Engrs., Ser.A.

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1986 Final Research Report Summary
  • [Publications] NAKAI, Yoshikazu: "Prediction of Growth Rate of Short Fatigue Cracks" Trans. Japan Soc. Mech. Engrs., Ser.A. 53. (1987)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1986 Final Research Report Summary
  • [Publications] TORII, Tashiyuki: "The Influence of Residual Stress Field on Push-Pull Fatigue Strength (Investigation Based on the Fatigue Crack Growth Law)" Trans. Japan Soc. Mech. Engrs., Ser.A. 52. 1793-1799 (1986)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1986 Final Research Report Summary
  • [Publications] TORII, Tashiyuki: "Fatigue Crack Propagation Behavior of Surface Pre-Cracks in Tensile Residual Stress Field" Trans. Japan Soc. Mech. Engrs., Ser.A. 53. (1987)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1986 Final Research Report Summary

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Published: 1987-03-31   Modified: 2016-04-21  

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