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HIGH SPEED AND FINE SURFACE FINISHING ONTO MOLD DIE WITH LARGE AREA (ELECTRO DISCHARGE MACHINING BY MEANS OF RESISTIVE ELECTRODE)

Research Project

Project/Area Number 60850027
Research Category

Grant-in-Aid for Developmental Scientific Research

Allocation TypeSingle-year Grants
Research Field 機械工作
Research InstitutionToyota Technological Institute

Principal Investigator

SAITO Nagao  Professor, Toyota Technological Institute, 工学部, 教授 (60148343)

Co-Investigator(Kenkyū-buntansha) 高鷲 民生  三菱電機株式会社, 名古屋製作所・産業機製造部, 開発課長
MHRI Naotake  assistant professor, Toyota Technological Institute, 工学部, 助教授 (90126186)
TAKAWASHI Tamio  team leader, Mitsubishi Electric Corp. Nagoya Works
Project Period (FY) 1985 – 1987
Project Status Completed (Fiscal Year 1987)
Budget Amount *help
¥7,700,000 (Direct Cost: ¥7,700,000)
Fiscal Year 1987: ¥1,000,000 (Direct Cost: ¥1,000,000)
Fiscal Year 1986: ¥1,500,000 (Direct Cost: ¥1,500,000)
Fiscal Year 1985: ¥5,200,000 (Direct Cost: ¥5,200,000)
KeywordsElectro Discharge Machining / Die profuction / Finishinf / Fine Surface / Silicon Electrode / Redidtive Electrode / Silicon Powder / 電極構造 / 放電加工 / 金型 / 鏡面加工 / 高速微細加工 / 超音波加工 / 光沢面加工 / 静電容量 / 加工面粗度 / 抵抗分割 / セラミックス電極
Research Abstract

In order to realize fine surface on mold die by electro dischargr machining, electrically resistive materials are used as electrodes. This method breaks through the restiriction of machined roughness because of gap storage capacitance between electrode and work surfac. Antimony doped silicon and metalic silicon are used at the dinishing stage in the process of die production.
Several methods are tried to shpae silicon electrode into a certain form of the cabity which is machined in former stage. However, it was very difficult to remove the roughness of the machined surface in the former stage, owing to the very much consumption of the electrode.
We attempted to mix silicon powder into into dielectric working fluid. This causes the dispersion of electric discharge as thr same way of using the bulk silicon electrode. As the result of many experiments, glossy surface finishing onto the mold die was achived the process of die production using single copper electrode.
This resultant method is very practical and may be the leading method in the field of finishing by electro discharge machining in the process os die production.

Report

(3 results)
  • 1987 Final Research Report Summary
  • 1986 Annual Research Report
  • 1985 Annual Research Report
  • Research Products

    (17 results)

All Other

All Publications (17 results)

  • [Publications] 毛利尚武: 電気加工技術. VOL9 NO.25. 18-23 (1985)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1987 Final Research Report Summary
  • [Publications] 毛利尚武: 精密工学会 春季大会 講演論文集. 3. 983-984 (1986)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1987 Final Research Report Summary
  • [Publications] 毛利尚武: 精密工学会誌. VOL53 NO.1. 124-130 (1987)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1987 Final Research Report Summary
  • [Publications] 毛利尚武: 精密工学会 春季大学 講演論文集. 3. 727-728 (1987)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1987 Final Research Report Summary
  • [Publications] 毛利尚武: 型技術協会,型技術者会議´87,講演論文集. 68-69 (1987)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1987 Final Research Report Summary
  • [Publications] 佐野利一: 精密工学会 春季大会 講演論文集. 2. 565-566 (1988)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1987 Final Research Report Summary
  • [Publications] N. MOHRI, N. SAITO, H. Ootake: "Improvemtnt of roughness on EDMed. Surfacw eith large Area." 9. 18-23 (1985)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1987 Final Research Report Summary
  • [Publications] N. MOHRI, N. SAITO, T. Susuki, S. Sakae: "Adaptive Control of EDM Based on Feature of Machines Surface." Preprint of Spring Annual Conference '86 Japan Society of Precision Engineering.3. 983-984 (1986)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1987 Final Research Report Summary
  • [Publications] N. MOHRI, N. SAITO, H. Ootake T., Takawashi, K. Kobayashi: "Finshing on the Large Area of Work Surface by EDM." Journal of the Japan Society of precision Engineering.53. 124-130 (1987)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1987 Final Research Report Summary
  • [Publications] N. MOHRI, N. SSaITO, H. Ootake, H. Ootomo, T.Takawashi, K.Kobayashi: "Finshing by EDM. (3rd Report)" Perring of Spring Annual Conference '87.3. 727-728 (1987)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1987 Final Research Report Summary
  • [Publications] N.MOHRI, N. SAITO, H. Ootake: "Non-traditional Mavchining in the Process of Die Production." Preprint of the Conference of Die Production Engineers '87.68-69 (1987)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1987 Final Research Report Summary
  • [Publications] 毛利尚武: 精密工学会昭和62年度春季大会学術講演会. 3. 727-728 (1987)

    • Related Report
      1986 Annual Research Report
  • [Publications] 電気加工技術. Vol.9-No.25. (1985)

    • Related Report
      1985 Annual Research Report
  • [Publications] 昭和60年度精機学会春季大会講演論文集. Vol.2. 469 (1985)

    • Related Report
      1985 Annual Research Report
  • [Publications] 昭和60年度精機学会春季大会講演論文集. Vol.2. 471 (1985)

    • Related Report
      1985 Annual Research Report
  • [Publications] 昭和60年度精機学会秋季大会講演論文集. Vol.2. 369 (1985)

    • Related Report
      1985 Annual Research Report
  • [Publications] 電気加工学会東海支部シンポジウム. P.1-19 (1985)

    • Related Report
      1985 Annual Research Report

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Published: 1987-03-31   Modified: 2016-04-21  

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