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Production of rapidly solidified Fe-C-Si bulk materials by plasma-spraying and their characterization

Research Project

Project/Area Number 61460201
Research Category

Grant-in-Aid for General Scientific Research (B)

Allocation TypeSingle-year Grants
Research Field 金属加工(含鋳造)
Research InstitutionOsaka University

Principal Investigator

OKAMOTO T.  Osaka University, 産業科学研究所, 教授 (60029840)

Co-Investigator(Kenkyū-buntansha) MATSUSHITA K.  Osaka University, 産業科学研究所, 教務職員 (10150351)
MURAKAMI K.  Osaka University, 産業科学研究所, 助手 (60112067)
菅沼 克昭  大阪大学, 産業科学研究所, 助手 (10154444)
香川 明男  長崎大学, 工学部, 助教授 (00093401)
Project Period (FY) 1986 – 1987
Project Status Completed (Fiscal Year 1987)
Budget Amount *help
¥8,300,000 (Direct Cost: ¥8,300,000)
Fiscal Year 1987: ¥900,000 (Direct Cost: ¥900,000)
Fiscal Year 1986: ¥7,400,000 (Direct Cost: ¥7,400,000)
KeywordsFe-C-Cr-Si Alloys / Repid Solidification / Plasma-Spray / Flame-Spray / Metastable Phase / Microhardness / Tensile Strength / ヤング率 / 急冷凝固
Research Abstract

Repid solidification of alloys is expected to improve their mechanical properties. Because at least one dimension of the material should be small in order to rapidly extract heat from the melt, materials produced so far by rapid solidification processing are in the forms of flakes, rebons, wires or powders which require further processing to obtain useful bulk materials. On the other hand, thermal-spraying combines rapid solidification and consolidation in a single operation and relatively thick deposite can be produced. In the present work, four Fe-C-Cr-Si alloy powders containing 3.5wt%C, 10-40wt%Cr and 0.8-1.5wt%Si were thermal-sprayed.
In the low-pressure plasma deposition process, all the as-sprayed deposites contains metastable ausenite. At the present time, However, it is found difficult to cool the deposite sufficiently in the low pressure chamber, and so, the major part of the present work were carried out using a flame-spray-gun with special attachment to densify and cool the deposite. The deposted layer has a thickness of about 500um. The cooling retes achieved are 10^5-10^6k/s. Metastable austenite supersaturated with C and Cr exists in all the as-sprayed deposites, and the deposites with high Cr content contains ferrite, too. At the annealing temperature of 873K, the austenite disappears and equilibrium ferite and carbides, which are M_3C, M_7C_3 or M_<23>C_6 depending on the alloy composition,form. The microhardness of the as-sprayed deposit is very high. On annealing at 473 or 673K, the microhardness reaches a maximum due to the precipitation of fine carbide. The pore and the oxide in the deposit make the tensile strength and Young's modulus of the deposit lower compared with the fully dense materials.

Report

(2 results)
  • 1987 Final Research Report Summary
  • 1986 Annual Research Report

Research Products

(5 results)

All Other

All Publications (5 results)

  • [Publications] 村上健児: 日本金属学会昭和62年度秋季大会. 282 (1987)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1987 Final Research Report Summary
  • [Publications] K. Murakami: J. Mater. Sci.

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1987 Final Research Report Summary
  • [Publications] T.Kujime: "Structurs and mechanical properties of rapidly solidified Fe-C-Cr alloys produced by flame-spraying." 1987 Autmn Meeting (The 101st Convention) of the Japan Institute of Metals.

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1987 Final Research Report Summary
  • [Publications] K.Murakami: "Structure and mechanical properties of rapidly solidified Fe-C-Cr-Si alloys by flame-spraying." J.Mater.Sci.

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1987 Final Research Report Summary
  • [Publications] 村上健児: Mateuals Suince and Engineering.

    • Related Report
      1986 Annual Research Report

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Published: 1987-03-30   Modified: 2016-04-21  

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