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Study on Effect of Intergranular Oxidation on the Bending Fatigue Strength of Case-Hardened Gears

Research Project

Project/Area Number 61550114
Research Category

Grant-in-Aid for General Scientific Research (C)

Allocation TypeSingle-year Grants
Research Field 機械要素
Research InstitutionTottori University

Principal Investigator

ODA Satoshi  Faculty of Engineering, Tottori University, 工学部, 教授 (50032016)

Co-Investigator(Kenkyū-buntansha) KAWAGOE Haruo  Faculty of Engineering, Tottori University, 工学部, 教授 (60032009)
KOIDE Takao  Faculty of Engineering, Tottori University, 工学部, 助手 (60127446)
MIYACHIKA Kouitsu  Faculty of Engineering, Tottori University, 工学部, 講師 (30157664)
Project Period (FY) 1986 – 1987
Project Status Completed (Fiscal Year 1987)
Budget Amount *help
¥1,500,000 (Direct Cost: ¥1,500,000)
Fiscal Year 1987: ¥400,000 (Direct Cost: ¥400,000)
Fiscal Year 1986: ¥1,100,000 (Direct Cost: ¥1,100,000)
KeywordsGear / Case-Hardening / Intergranular Oxidation / Bending Fatigue Strength / Gas Carburizing / Vacuum Carburizing / Shot Peening / ショットブラスト / サブゼロ処理
Research Abstract

The effect of intergranular oxidation on the bending fatigue strength of case-hardened gears was investigated. The test gears were case-hardened by gas carburizing and vacuum carburizing methods, and the state of the intergranular oxidation and the grain size of these gears were examined. The effects of the intergranular oxidation on the bending fatigue strength of casehardened gears were clarified by carrying out the bending fatigue tests for these gears.
Furthermore, the various mechanical surface treatments (shot peening, shot blasting,etc.) were performed on these gears, and the effect of the mechanical surface treatments after case-hardening on the bending fatigue strength was investigated by carrying out bending fatigue tests.
It was found that the intergranular oxidation occurs in the case of the gas carburizing, while does not occur in the case of the vacuum carburizing. The grain size of the vacuum carburized gear tends to be larger than that of the gas carburized gear. The bending fatigue strength of the gas carburized gear is generally smaller compared with the case of the vacuum carburized gear, but that of the sub-zero treated gas carburized gear becomes larger depending on the depth of the intergranular oxidation. The bending fatigue strength of both the gas carburized and the vacuum carburized gears increases by the shot peening and the shot blasting after case-hardening. The bending fatigue strength of the vacuum carburized gear decreases by grinding and skiving the tooth root after case-hardening, whicle that of the gas carburized gear increases depending on the cutting amount of the mechanical surface treatment.
Thus the effect of the intergranular oxidation on the bending fatigue strength of casehardened gears was clarified, and the useful data for the design of the case-hardened gears were obtained from this investigation.

Report

(2 results)
  • 1987 Final Research Report Summary
  • 1986 Annual Research Report
  • Research Products

    (3 results)

All Other

All Publications (3 results)

  • [Publications] 小田哲: 日本機械学会論文集(C編).

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1987 Final Research Report Summary
  • [Publications] ODA Satoshi: "The Effect of Intergranular Oxidation on the Bending Fatigue Strength of Case-Hardened Gears" Transaction of the JSME.

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1987 Final Research Report Summary
  • [Publications] 小田哲: NO.860-7. 235-236 (1986)

    • Related Report
      1986 Annual Research Report

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Published: 1987-03-31   Modified: 2016-04-21  

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