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Development of A Reliability-based Method for Remaining Life Evaluation Using Extremes Statistics Analysis of Short Fatigue Cracks

Research Project

Project/Area Number 62460078
Research Category

Grant-in-Aid for General Scientific Research (B)

Allocation TypeSingle-year Grants
Research Field 材料力学
Research InstitutionThe University of Electro-Communications

Principal Investigator

ICHIKAWA Masahiro  The University of Electro-Communications, Department of Mechanical and Control Engineering Professor, 電気通信学部, 教授 (80017334)

Co-Investigator(Kenkyū-buntansha) TAKAMATSU Tohru  The University of Electro-Communications, Department of Mechanical and Control E, 電気通信学部, 助手 (00106890)
AKITA Satoshi  The University of Electro-Communications, Department of Mechanical and Control E, 電気通信学部, 助教授 (60017390)
Project Period (FY) 1987 – 1989
Project Status Completed (Fiscal Year 1989)
Budget Amount *help
¥7,200,000 (Direct Cost: ¥7,200,000)
Fiscal Year 1989: ¥900,000 (Direct Cost: ¥900,000)
Fiscal Year 1988: ¥2,800,000 (Direct Cost: ¥2,800,000)
Fiscal Year 1987: ¥3,500,000 (Direct Cost: ¥3,500,000)
KeywordsRemaining life evaluation / Creep-fatigue / Short cracks / Statistics of extremes / Image processing / Reliability engineering / 疲労寿命 / 再帰期間 / 信頼性評価 / 高温疲労
Research Abstract

This research was conducted aiming at development of a liability-based method for remaining life evaluation. The method makes use of the maximum crack length estimated by means of statistics of extremes and image processing. The research involves construction of a high temperature fatigue testing system (mainly, a control system using a microcomputer and a strain measurement system), execution of creep-fatigue tests of the austenitic stainless steel SUS316L at 650 ゚C in air, introduction of image processing technique including development of some new algorithms, size measurement of a large number of short fatigue cracks, estimation of the maximum crack length based on statistics of extremes at a constant interval of strain cycles and comparison with the measured value, and development of a reliability-based method for remaining life evaluation. The principal results are summarized as follows.
First, image processing was successfully applied to size measurement of a large number of short fatigue cracks to which statistics of extremes was applied. The time and efforts consumed in measurement could be greatly reduced. It was possible to measure the crack length larger than 30 gm within the relative error of <plus-minus>10
Second, a limitation of estimating the maximum crack length in creep-fatigue was found. That is, it was found that up to occurrence of crack coalescence, the estimated maximum crack length was in agreement with the measured one, whereas after occurrence of coalescence the former deviated from the latter. This is important in remaining life evaluation based on the maximum crack length.
Finally, the new concept of "modified return period" was proposed , and a reliability-based method for remaining life evaluation was developed using this concept. This method enables to predict the remaining life corresponding to a low failure probability (or high reliability).

Report

(4 results)
  • 1989 Annual Research Report   Final Research Report Summary
  • 1988 Annual Research Report
  • 1987 Annual Research Report
  • Research Products

    (15 results)

All Other

All Publications (15 results)

  • [Publications] 市川昌弘: "再帰期間の概念の拡張と寿命予測への応用" 日本機械学会第65期通常総会講演会講演概要集. 880-1. 41-42 (1988)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1989 Final Research Report Summary
  • [Publications] 市川昌弘、高松徹、松村隆: "画像処理によるクリ-プ疲労微小分布き裂の計測" 日本機械学会材料力学講演会講演概要集. 890-59. 141-142 (1989)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1989 Final Research Report Summary
  • [Publications] 市川昌弘、高松徹、松村隆: "極値統計と画像処理によるクリ-プ疲労条件下での最大き裂長さの推定" 日本機械学会材料力学講演会講演概要集. 890-59. 143-144 (1989)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1989 Final Research Report Summary
  • [Publications] M.Ichikawa,T.Takamatsu,T.Matsumura,T.Sawada: "Application of Statistics of Extremes and Image Processing to Evaluation of Creep-Fatigue Damage" Proccedings of KSME/JSME Joint Conference;Fracture & Strength '90(to be presented). (1990)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1989 Final Research Report Summary
  • [Publications] 市川昌弘、高松徹、松村隆、沢田達男: "極値統計と画像処理によるクリ-プ疲労余寿命の推定" 日本機械学会論文集(A編),(発表予定). 57. (1990)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1989 Final Research Report Summary
  • [Publications] Masahiro Ichikawa: "Extension of the Concept of Return Period and Its Application to Life Prediction" Preprint of JSME Spring Annual Meeting, No.880-1, pp.41-42, 1988.

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1989 Final Research Report Summary
  • [Publications] Masahiro Ichikawa, Tohru Takamatsu, Takashi Matsumura: "Measurement of Creep-Fatigue Short Cracks by Means of Image Processing" Preprint of JSME Meeting on Strength of Materials, No.890-59, pp.141-142, 1989.

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1989 Final Research Report Summary
  • [Publications] Masahiro Ichikawa, Tohru Takamatsu, Takashi Matsumura: "Estimation of The Maximum Crack Length Based on Statistics of Extremes and Image Processing" Preprint of JSME Meeting on Strength of Materials, No.890-59, pp.143-144, 1989.

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1989 Final Research Report Summary
  • [Publications] Masahiro Ichikawa, Tohru Takamatsu, Takashi Matsumura, Tatsuo Sawada: "Application of Statistics of Extremes and Image Processing to Evaluation of Creep-Fatigue Damage" Proc. of KSME/JSME Joint Conference; Fracture and Strength '90, July 6-7, 1990, Seoul.

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1989 Final Research Report Summary
  • [Publications] Masahiro Ichikawa, Tohru Takamatsu, Takashi Matsumura, Tatsuo Sawada: "Application of Statistics of Extremes and Image Processing to Remaining Life Evaluation in Creep-Fatigue" Trans. JSME (Ser.A), Vol.58 (1991).

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1989 Final Research Report Summary
  • [Publications] 市川昌弘,高松徹,松村隆: "画像処理によるクリ-プ疲労微小分布き裂の計測" 日本機械学会材料力学講演会講演概要集. 890-59. 141-142 (1989)

    • Related Report
      1989 Annual Research Report
  • [Publications] 市川昌弘,高松徹,松村隆: "極値統計と画像処理によるクリ-プ疲労条件下での最大き裂長さの推定" 日本機械学会材料力学講演会講演概要集. 890-59. 143-144 (1989)

    • Related Report
      1989 Annual Research Report
  • [Publications] M.Ichikawa,T.Takamatsu,T.Matsumura,T.Sawada: "Application of Statistics of Extremes and Image Processing to Evaluation of Creep-Fatigue Damage" Proceedings of KSME/JSME Joint Conference,Fracture & Strength '90. (1990)

    • Related Report
      1989 Annual Research Report
  • [Publications] 市川昌弘,高松徹,松村隆,沢田達男: "極値統計と画像処理によるクリ-プ疲労余寿命の推定" 日本機械学会論文集(A編). 57. (1990)

    • Related Report
      1989 Annual Research Report
  • [Publications] 市川昌弘: 日本機械学会講演概要集. 880-1. 41-42 (1988)

    • Related Report
      1987 Annual Research Report

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Published: 1987-04-01   Modified: 2016-04-21  

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