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Thermo-mechanical Simulation of Solidification Process of Molton Steel for the Development of Thin-strip-casting Method and Its Verification.

Research Project

Project/Area Number 62850022
Research Category

Grant-in-Aid for Developmental Scientific Research

Allocation TypeSingle-year Grants
Research Field 材料力学
Research InstitutionKyoto University

Principal Investigator

INOUE Tatsuo  Faculty of Engineering, Kyoto University, Professor, 工学部, 教授 (10025950)

Co-Investigator(Kenkyū-buntansha) IMATANI Shoji  Faculty of Engineering, Kyoto University, Instructor, 工学部, 助手 (70191898)
TSUTA Toshio  Technical Institute, Kawasaki Heavy Industries, Manager, 技術研究所, 主査 (80221414)
SUZUKI Kenjiro  Faculty of Engineering, Kyoto University, Professor, 工学部, 教授 (00026064)
Project Period (FY) 1987 – 1988
Project Status Completed (Fiscal Year 1988)
Budget Amount *help
¥13,100,000 (Direct Cost: ¥13,100,000)
Fiscal Year 1988: ¥4,600,000 (Direct Cost: ¥4,600,000)
Fiscal Year 1987: ¥8,500,000 (Direct Cost: ¥8,500,000)
KeywordsThin-slab caontinuous castin / Simulation of solidification / 双ロール型薄板連続鋳造装置
Research Abstract

Finite element programs for temperature amd stress distributions in casting slab were developed from the viewpoint of thermo-mechanics in order to formalize the metholodogy of twin-roll casting process. By using the model plant newly developed, the evaluation of analytical results being compared with the experimental data was carried out with some discussions. The results obtained are as follows:
(1) Heat consuction analysis in slab incorporated with solidification. Heat conduction equation with heat generation due to solidification was formulated, and finite elment implementation was made. Here, the analytical was made under steady state, and effect of material forw is also considerd. The results suggest to give the proper comditions for casting processes.
(2) Stress and deformation analysis by use of imelastic constitutive relations. Based on the temperature distribution obtained above, finite element programs were debeloped by using elasto-plastic and elasto-viscoplastic constitutive relations. Introducing the matreial parameters obtained by experiments, the latter relation is found to be more adequate for the stress analysis, especially in the region near melting temperature.
(3)Construction of twin-roll casting system and verification of analytical results. Model plant was constructed with the slab width of 100mm from 10kg molton metal, and sabs were actually produced. Temperature measurements by 10set of thermocouples equiped at side plate were carried out. The results of exsults of experiments show that the analytical method as well as fundamental equation employed were properly adaptive for actual process of the twin-roll casting.

Report

(2 results)
  • 1988 Annual Research Report   Final Research Report Summary
  • Research Products

    (29 results)

All Other

All Publications (29 results)

  • [Publications] 佐成弘毅: 日本機械学会関西支部第247回講演会講演概要集. NO.874-3. 44-45 (1987)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1988 Final Research Report Summary
  • [Publications] 佐成弘毅: 日本材料学会第36期総会学術講演会前刷. 138-140 (1987)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1988 Final Research Report Summary
  • [Publications] Tatsuo Inoue: lngenieur-Archiv. 58. 265-275 (1988)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1988 Final Research Report Summary
  • [Publications] 巨東英: 日本機械学会論文集(A). (1989)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1988 Final Research Report Summary
  • [Publications] Tatsuo Inoue: Proceedings of the Second International Conference on Plasticity and its Application(to appear). (1989)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1988 Final Research Report Summary
  • [Publications] 佐成弘毅: 日本機械学会論文集. (1989)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1988 Final Research Report Summary
  • [Publications] V.Ganesan: J.Inst.of Energy. 155. 192-200 (1988)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1988 Final Research Report Summary
  • [Publications] Hiroshi Suzuki: Int.J.Heat and Mass Transfer. 31. 259-265 (1988)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1988 Final Research Report Summary
  • [Publications] Hideo Kaneko: Proc.SEAISI:Conference on Casting,Foring and Fabrication of Steel. 9/1-9/20 (1987)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1988 Final Research Report Summary
  • [Publications] 金子英夫: 第10回NCP研究会・懇話会シンポジウム論文集. 161-168 (1987)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1988 Final Research Report Summary
  • [Publications] 金子英夫: 鉄と鋼. 74. 91-98 (1988)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1988 Final Research Report Summary
  • [Publications] Hiroki, Sanari: "Analysis of TEmperature in Twin-roll Strip Casting Process considering Material Flow" Abstracts of the 247th Meeting, Kansai-Branch, Japan Society of Mechanical Engineers.No.874-3. 44-45 (1987)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1988 Final Research Report Summary
  • [Publications] Hiroki, Sanari: "Temperature Analysis of Twin-roll Strip Casted Slab when considering Material Folow." Abstracts of the 36th Conference, Society of Material Science, Japan. 138-140 (1987)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1988 Final Research Report Summary
  • [Publications] Tatsuo, Inoue: "Thermal and Mechanical Fields in Continuous CAsting Slab- A Steady State Analysis incorporating Solidification" Ingenieur-Archiv. 58. 265-275 (1988)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1988 Final Research Report Summary
  • [Publications] Dong-Yung, Ju: "Simulation of Vertical Semi-continuous Direct Chill Casting Process of Cylindrical Ingot of Aluminum alloy" Transaction of Japan Society of Mechanical Engineers (A). 1989.

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1988 Final Research Report Summary
  • [Publications] Tatsuo, Inoue: "Simulation of Temperature and Inelastic Stresses in Solidifying Slab during Twin-roll Casting Process" Proceedings of the Second International Conference on Plasticity and its Application. (1989)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1988 Final Research Report Summary
  • [Publications] Hiroki, Sanari: "Inelastic Sterss Analysis of Strip-casted Slab incorporating Material Flow and Solidification" Transactions of Japan Society of Mechanical Engineers (A). (1989)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1988 Final Research Report Summary
  • [Publications] V. Ganesan: "Numerical Computation of Boundary-Layer Developemnt in a Two-Dimensional Plane Diffuser" J. Inst. of Energy. 155. 192-200 (1988)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1988 Final Research Report Summary
  • [Publications] Hiroshi, Suzuki: "Dissimitarity between Heat and Momentum Transfer in a Turbulent Boundary Layer Disturbed by a Cylinder" Int. J. Heat and Mass Transfer. 31. 259-265 (1988)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1988 Final Research Report Summary
  • [Publications] Hideo, Kaneko: "Casting of Billet and Mini-Slab by Horizontal Continuous Caster" Proc. SEAISI Conference on Casting, Forging and Fabrication of Steel. (1987)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1988 Final Research Report Summary
  • [Publications] Hideo, Kaneko: "Mini-Slab Casting by Horizontal Caster" Proceedings of the 10th NCP Symposium. 161-168 (1987)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1988 Final Research Report Summary
  • [Publications] Hideo, Kaneko: "Production of Mini-slab by Horizontal Continuous Casting Method" Journal of Iron and Steel Institute. 74. 91-98 (1988)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1988 Final Research Report Summary
  • [Publications] Tatsuo,Inoue: Ingenieur-Archiv. 58. 265-275 (1988)

    • Related Report
      1988 Annual Research Report
  • [Publications] 巨東英: 日本機械学会論文集(A). (1989)

    • Related Report
      1988 Annual Research Report
  • [Publications] Tatsuo,Inoue: Proceedings of the Second International Conference on Plasticity and its Application. (1989)

    • Related Report
      1988 Annual Research Report
  • [Publications] 佐成弘毅: 日本機械学会論文集. (1989)

    • Related Report
      1988 Annual Research Report
  • [Publications] V.Ganesan: J.Inst.of Energy. 155. 192-200 (1988)

    • Related Report
      1988 Annual Research Report
  • [Publications] Hiroshi Suzuki: Int.J.Heat and Mass Transfer. 31. 259-265 (1988)

    • Related Report
      1988 Annual Research Report
  • [Publications] 金子英夫: 鉄と鋼. 74. 91-98 (1988)

    • Related Report
      1988 Annual Research Report

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Published: 1987-04-01   Modified: 2016-04-21  

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