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Development of Simulation Method for Predicting Compact Shape in HIP and CIP

Research Project

Project/Area Number 62850027
Research Category

Grant-in-Aid for Developmental Scientific Research

Allocation TypeSingle-year Grants
Research Field 機械工作
Research InstitutionKyoto University

Principal Investigator

SHIMA Susumu  Kyoto University. Faculty of Engineering. Professor., 工学部, 教授 (70026160)

Co-Investigator(Kenkyū-buntansha) YAMAGUCHI Katushiko  Kyoto Institute of Technology, 工芸学部, 教授 (90027805)
TABATA Tsuyosi  Osaka Institute of Technology, 教授 (10090680)
薮 忠司  神戸製鋼所機械研究所, 主任
OKIMOTO Kunio  Government Industrial Research Isntitute of Kyushu, 主任研究員 (30268487)
SOH Tadashi  Kobe Steel
藪 忠司  神戸製鋼所機械研究所, 主任
Project Period (FY) 1987 – 1988
Project Status Completed (Fiscal Year 1988)
Budget Amount *help
¥7,100,000 (Direct Cost: ¥7,100,000)
Fiscal Year 1988: ¥1,800,000 (Direct Cost: ¥1,800,000)
Fiscal Year 1987: ¥5,300,000 (Direct Cost: ¥5,300,000)
KeywordsIsostatic Pressing of Powders / HIP / CIP / Visco-Plastic FEM / Rigid-Plastic FEM / Elasto-Plastic FEM / Constitutive Equation / 非連合流れ則
Research Abstract

The main objiective of this study is to develop simulating methods to predict the shape of compacts and sensity distribution in the compacts in isostatic pressing of powders. For HIP, a visco-plastic finite element method was developed, whereas for cip a formulation was developed for rigid-plastic finite element analysis; an attempt was also made to analyze by an elastoplastic finite element method.
The conventional vonstitutive equation appeared not to apply to alumina powders tested. A new constitutive equation was therefore presented. Further, a non-associated flow rule was also proposed, since the deformation of the ceramic powders is attributed to the relative sliding between particles, which means that internal friction exists.
The rigid-plastic finite formulation was developed based on the newly developed constitutive equations, and the results were compared with experimental ones. It appeared that the non-associated flow rule provided better agreement with that of expermental compared with the associated one. Howeber, the non-associated flow rule should be investigated further.
An attempt was also made to examine the constitutive equation by the three-dimensional compaction. Also a plane-strain compacting device on which stress ration can be varied during a compacting process was newly designed and built. It was thus found that anisotyopy was apparently induced in the powder during compaction, althoug the constitutive equations, both conventional and newly developed, are isotropic.
Generalization of the constitutive equations including anisotropy is a further woek and a systematic study of the mechanics of granular matreials will be pursued.

Report

(2 results)
  • 1988 Annual Research Report   Final Research Report Summary
  • Research Products

    (12 results)

All Other

All Publications (12 results)

  • [Publications] 島進、中西利介: 塑性と加工. 29. 139-144 (1988)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1988 Final Research Report Summary
  • [Publications] A.Nohara;T.Nakagawa;T.Soh;T.Shinke: Int.J.Num.Neth.Engng. 25. 213-225 (1988)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1988 Final Research Report Summary
  • [Publications] 島進、近藤隆幸、M.A.E.Saleh: 粉体および粉末冶金. 35. 599-602 (1988)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1988 Final Research Report Summary
  • [Publications] S.Sima;T.Nakanishi: Current Japanese Materials Research,Society of Material Science,Japan. (1989)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1988 Final Research Report Summary
  • [Publications] Susumu,Shima; Toshisuke,Nakanishi: "Analysis of of Isostatic Compaction of Powder by Rigid-Plastic Finite Element Method" J. Japan Soc. Technology of Plasticity. 29. 139-144 (1988)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1988 Final Research Report Summary
  • [Publications] Akira,Nohara; Tomoaki,Nakagawa; Tadashi,Soh; Tohru,Shinke: "Numerical Simulation of Densification Behaviour of Metal Powder during Hot Isostatic Pressing" Int. J. Numerical Methods in Engineering. 25. 213-225 (1988)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1988 Final Research Report Summary
  • [Publications] Susumu,Shima; Takayuki,Kondo; Mohamed,A.,Saleh: "Compaction Behaviour of Ceramic Powder in CIP" J. Japan Soc. Powder and Powder Metallurgy. 35. 599-602 (1988)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1988 Final Research Report Summary
  • [Publications] Susumu,Shima; Toshisuke,Nakanishi: "Rigid-Plastic Finite Element Analysis of Isostatic Compaction of Ceramic Powders" Current Japanese Materials Research, Soc. Mat. Sci., Japan. (1989)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1988 Final Research Report Summary
  • [Publications] 島進,中西利介: 塑性と加工. 29. 139-144 (1988)

    • Related Report
      1988 Annual Research Report
  • [Publications] A.Nohara;T.Nakagawa;T.Soh;T.Shinke: Int.J.Num.Meth.Engng.25. 213-225 (1988)

    • Related Report
      1988 Annual Research Report
  • [Publications] 島進,近藤隆幸,M.A.E.Saleh: 粉体および粉末冶金. 35. 599-602 (1988)

    • Related Report
      1988 Annual Research Report
  • [Publications] S.Shima;T.Nakanishi: Current Japanese Materials Research,Society of Material Science,Japan. (1989)

    • Related Report
      1988 Annual Research Report

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Published: 1987-04-01   Modified: 2017-04-05  

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