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Development of Continuous Steam-Injection Press

Research Project

Project/Area Number 62860020
Research Category

Grant-in-Aid for Developmental Scientific Research

Allocation TypeSingle-year Grants
Research Field 林産学
Research InstitutionKyoto University

Principal Investigator

SASAKI Hikaru  Wood Res. Inst., Kyoto Univ. (Prof.), 木材研究所, 教授 (50027158)

Co-Investigator(Kenkyū-buntansha) NAKAJI Makoto  Toyo Veneer Kogyo (Director), 取締役企画開発室長
YOSHIDA Yasuo  Dev. Res. Inst., Daiken Kogyo (Res. staff), 所員
KAWAI Shuichi  Wood Res. Inst., Kyoto Univ. (Instructor), 木材研究所, 助手 (00135609)
FUJITA Takeshi  Japan Novopan Ind. (Director), 取締役製造本部長
YAMAMOTO Teruo  Hokushin (Managing director), 常務取締役第2製造本
Project Period (FY) 1987 – 1988
Project Status Completed (Fiscal Year 1988)
Budget Amount *help
¥11,900,000 (Direct Cost: ¥11,900,000)
Fiscal Year 1988: ¥1,900,000 (Direct Cost: ¥1,900,000)
Fiscal Year 1987: ¥10,000,000 (Direct Cost: ¥10,000,000)
KeywordsSteam-injection press / continuous press / hot-pressing of particleboard / パーティクルボードの熱圧 / 木質ボードの製造
Research Abstract

A continuous pressing system with a device of steam-injection from the hotplatem surfaces was designed and feasibility of manufacturing endless particleboard with thickness more than 50 mm was investigated. Fundamental research on the related problems to the steam-injection pressing was also made. The sesults are summarized as follows:
1) The press installed trially had steam-injection platens of 800 mm (width) x 1,200 mm (length) and could move reciprocally along the stream of particle mat. It was verified that this type of intermittent press was more simple and adaptable to the steam-injection than conventional continuous presses.
2) Particleboard of 100 mm thickness and 0.6 g/cm^3 density was producible by this press with 10 sec 140 c steam-injection followed by 80 sec hot-pressing. This press cycle is 20 times faster than that of conventional hot-pressing.
3) The moisture condensation at the joint part of reciprocal pressing reduced the internal bond strength remarkably in some cases. However, the moisture condensation would be eliminated in some extent after some contimuation of production (warming-up).
4) Numerical analysis of heat diffusion and temperature distribution in the mat by the finite element method was useful to predict the press cycle.
5) It was shown that every resin had its own process of condensation and decomposition under high pressure steam-injection. urea resin had the narrowest time range optimum curing, while phenol and isocyanate resin had the broadest.

Report

(2 results)
  • 1988 Annual Research Report   Final Research Report Summary
  • Research Products

    (17 results)

All Other

All Publications (17 results)

  • [Publications] 佐々木光、川井秀一、Bambang Sabiyanto、畑俊充: 合板工業技術短信. 6(1). 1-14 (1988)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1988 Final Research Report Summary
  • [Publications] 川井秀一、畑俊充: 木材工業. 42(12). 562-565 (1987)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1988 Final Research Report Summary
  • [Publications] Subiyanto,B.;Kawai,S.;Sasaki,H.;Kahar,N.;Ishihara,S.: 木材学会誌. 34(4). 333-336 (1988)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1988 Final Research Report Summary
  • [Publications] Subiyanto,B.;Kawai,S.;Sasaki,H.;Tanahashi,M.: 木材学会誌. 35. (1989)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1988 Final Research Report Summary
  • [Publications] Hata,T.;Subiyanto,B.;Kawai,S.;Sasaki,H.: Wood Science and Technologhy.

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1988 Final Research Report Summary
  • [Publications] Hata,T.;Kawai,S.;Sasaki,H.: Wood Science and Technologhy.

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1988 Final Research Report Summary
  • [Publications] Sasaki, H.; Kawai, S.; Subiyanto, B.; Hata, T.: "Producing Particleboard with Steam-Injection Pressing and the Adhesive Curing" Gohan Kogyo Gijutsu Tanshin. 6(1). 1-14 (1988)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1988 Final Research Report Summary
  • [Publications] Kawai, S.; Hata, T.: "Steam-Injection Pressing Method" Mokuzai Kogyo. 42(12). 562-565 (1987)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1988 Final Research Report Summary
  • [Publications] Subiyanto, B.; Kawai, S.; Sasaki, H.; Kahar, N.; Ishihara, S.: "Curing Condition of Particleboard Adhesives I. Effect of environmental temperature and adhesive temperature on gelation time" Mokuzai Gakkai-shi. 34(4). 333-336 (1988)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1988 Final Research Report Summary
  • [Publications] Subiyanto, B.; Kawai, S.; Sasaki, H.; Tanahashi, M.: "-do- II. Curing adhesives under high steam pressure or temperature -do- III. Optimum condition of curing adhesives in steam-injection pressing of particleboard" Mokuzai Gakkai-shi. 35. (1989)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1988 Final Research Report Summary
  • [Publications] Hata, T.; Subiyanto, B.; Kawai, S.; Sasaki, H.: "Production of Particleboard with Steam-Injection Press, Part I. Temperature behavior in particle mat during hot pressingand steam-injection pressing" Wood Science and Technology.

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1988 Final Research Report Summary
  • [Publications] 佐々木光,川井秀一,Bambang Subiyanto;畑俊充: 合板工業技術短信. 6(1). 1-14 (1988)

    • Related Report
      1988 Annual Research Report
  • [Publications] 川井秀一,畑俊充: 木材工業. 42(12). 562-565 (1987)

    • Related Report
      1988 Annual Research Report
  • [Publications] Subiyanto,B.;Kawai,S.;Sasaki,H.;Kahar,N.;Ishihara S.: 木材学会誌. 34(4). 333-336 (1988)

    • Related Report
      1988 Annual Research Report
  • [Publications] Subiyanto,B.;Kawai,S.;Sasaki,H.;Tanahashi,M.: 木材学会誌. 35. (1989)

    • Related Report
      1988 Annual Research Report
  • [Publications] Hata,T.;Subiyanto,B.;Kawai,S.;Sasaki,H.: Wood Science and Technology.

    • Related Report
      1988 Annual Research Report
  • [Publications] Hata,T.;Kawai,S.;Sasaki,H.: Wood Science and Technology.

    • Related Report
      1988 Annual Research Report

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Published: 1987-04-01   Modified: 2016-04-21  

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