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Development of fast-curing, phenolic resin adhesives

Research Project

Project/Area Number 62860022
Research Category

Grant-in-Aid for Developmental Scientific Research

Allocation TypeSingle-year Grants
Research Field 林産学
Research InstitutionKyushu University

Principal Investigator

HIGUCHI Mitsuo  Kyushu University Faculty of Agriculture Associate Professor, 農学部, 助教授 (80038257)

Co-Investigator(Kenkyū-buntansha) TSURUTA Natsuhi  Ohsika-Sin-Koh Co.Ltd. Div. of Res. & Tech. Chief, 研究技術部, 係長
HUJIMOTO Masaru  Ohsika-Sin-Koh Co.Ltd. Div. of Res. & Tech. Manager, 研究技術部, 部長
KONISHI Makoto  Ohsika-Sin-Koh Co.Ltd. Div. of Construction Materials Manager, 建設材料部, 部長
YAMAGUCHI Haruhiko  Kyushu University Faculty of Agriculture Assistant Professor, 農学部, 助手 (10091381)
SAKATA Isao  Kyushu University Faculty of Agriculture Professor, 農学部, 教授 (10038169)
Project Period (FY) 1987 – 1989
Project Status Completed (Fiscal Year 1989)
Budget Amount *help
¥5,000,000 (Direct Cost: ¥5,000,000)
Fiscal Year 1989: ¥600,000 (Direct Cost: ¥600,000)
Fiscal Year 1988: ¥1,000,000 (Direct Cost: ¥1,000,000)
Fiscal Year 1987: ¥3,400,000 (Direct Cost: ¥3,400,000)
KeywordsFast-curing phenolic resin / Suspension-type adhesive / 懸濁型接着剤 / 水溶性フェノール樹脂 / ノボラック / 硬化促進剤
Research Abstract

The effects of various factors on the curing-rate of phenolic resin adhesives were investigated quantitatively. The main factors affecting the rate of cure, other than temperature, are the molecular sizes of the resin, resin concentrations, formaldehyde to phenol molar ratios, alkali to phenol molar ratios, and additives. The rate of cure increases in a linear fashion with the increases in the molecular size and in the resin concentration. The rate of condensation reaction increases proportionately with the square of the formaldehyde/phenol molar ratio. The optimum alkali/phenol molar ratio changes with the formaldehyde/ phenol molar ratio. These results show that a fast-curing phenolic resin can be obtained by increasing the resin molecular size, the resin concentration, and the formaldehyde/phenol molar ratio and by choosing the optimum alkali/phenol molar ratio. However, upgrading along this line brings about problems: an enormous increase in viscosity and an extremely short pot-life.
To overcome these problems a suspension-type adhesive system was designed. A suspension-type adhesive formulated from an ordinary phenolic resin and a powdered novolac with number-averaged molecular weight of 2,500 worked well in bonding high-moisture content veneers.

Report

(3 results)
  • 1989 Annual Research Report   Final Research Report Summary
  • 1988 Annual Research Report
  • Research Products

    (10 results)

All Other

All Publications (10 results)

  • [Publications] M.HIGUCHI; S.YOHMURA and I.SAKATA: "Acceleration of the Cure of Phenolic Resin Adhesives I. Adhesives systems formulated from resins if advanced condensation." 木材学会誌. 36. No.3 (1990)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1989 Final Research Report Summary
  • [Publications] S.TOHMURA; M.HIGUCHI and I.SAKATA: "Acceleration of the Cure of Phenolic Resin Adhesives II. Kinetics of the curing reaction of phenolic resins." 木材学会誌.

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1989 Final Research Report Summary
  • [Publications] S.TOHMURA; M.HIGUCHI and I.SAKATA: "Acceleration of the Cure of Phenolic Resin Adhesives III. Effects of carbonates and formamide on the rate of cure." 木材学会誌.

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1989 Final Research Report Summary
  • [Publications] M. HIGUCHI, S. TOHMURA and I. SAKATA: "Acceleration of the Cure of Phenolic Resin Adhesives I. Adhesive systems formulated from resins of advanced condensation." Mokuzai Gakkaishi. Vol. 36, No. 3.

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1989 Final Research Report Summary
  • [Publications] S. TOHMURA, M. HIGUCHI and I. SAKATA: "Acceleration of the Cure of Phenolic Resin Adhesives II. Kinetics of the curing reaction of phenolic resins." Mokuzai Gakkaishi.

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1989 Final Research Report Summary
  • [Publications] S. TOHMURA, M. HIGUCHI and I. SAKATA: "Acceleration of the Cure of Phenolic Resin Adhesives III. Effects of carbonates and formamide on the rate of cure." Mokuzai Gakkaishi.

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1989 Final Research Report Summary
  • [Publications] M.HIGUCHI,S.TOHMURA and I.SAKATA: "Acceleration of the Cure of Phenolic Resin Adhesive I.Adhesive systems formulated from resins of Advanced condensation." 木材学会誌. 36. No.3 (1990)

    • Related Report
      1989 Annual Research Report
  • [Publications] S.TOHMURA,M.HIGUCHI and I.SAKATA: "Accelertion of the Cure of Phenolic Resin Adhesives II.Kinetics of the curing reaction of phenolic resins." 木材学会誌.

    • Related Report
      1989 Annual Research Report
  • [Publications] S.TOHMURA,M.HIGUCHI and I.SAKATA: "Acceleration of the Cure of Pnenolic Resin Adhesives III.Effects of carbonates and foramide on the rate of cure." 木材学会誌.

    • Related Report
      1989 Annual Research Report
  • [Publications] M.Higuchi;S.Tomura;I.Sakata: 木材学会誌. 35. (1989)

    • Related Report
      1988 Annual Research Report

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Published: 1987-04-01   Modified: 2016-04-21  

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