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Development of Reaction Model for Sinter by Examining Reduction Process of its Mineral Components

Research Project

Project/Area Number 63550494
Research Category

Grant-in-Aid for General Scientific Research (C)

Allocation TypeSingle-year Grants
Research Field 金属精錬・金属化学
Research InstitutionOsaka University

Principal Investigator

USUI Tateo  Osaka University, Faculty of Engineering, Associate Professor, 工学部, 助教授 (90029348)

Project Period (FY) 1988 – 1990
Project Status Completed (Fiscal Year 1990)
Budget Amount *help
¥2,500,000 (Direct Cost: ¥2,500,000)
Fiscal Year 1990: ¥200,000 (Direct Cost: ¥200,000)
Fiscal Year 1989: ¥800,000 (Direct Cost: ¥800,000)
Fiscal Year 1988: ¥1,500,000 (Direct Cost: ¥1,500,000)
KeywordsIronmaking / Sinter / Reduction / Reaction model / Iron oxide / Calcium ferrite / Chemical reaction rate constant / Effective diffusivity / 焼結紘 / 還元過程 / 還元速度 / X線内部標準法
Research Abstract

(1) Quantitative analysis of commercial sinter before reduction by EPMA gave the contents of hematite, calcium ferrite (CF), magnetite and slag. Comparison between EPMA surface analyses of sinter before reduction and reduced to magnetite stage at 1133 K suggests that CF breaks up into magnetite and slag. Quantitative analysis of sinter during reduction to magnetite by the X-ray internal standard method using the foregoing contents reveald variations in the amount of hematite, CF and magnetite with fractional reduction ; CF was reduced at 1033 and 1133 K but was hardly at 933 nor 983 K. Microstructures of samples reduced up to magnetite stage show that CF is reduced at 1033 K but not at 983K.
(2) Final fractional reduction in the hematite to magnetite stage under rising temperature conditions up to 1173 K, F_f', was measured after measuring the one at a constant temperature, F_f, both as the gas ratio CO/(CO+CO_2) = 0.20 ; CF was reduced to magnetite at 1003 K or more but was hardly below 1003 K and in the latter temperature range F_f=0.7 when the oxygen reducible in this stage was assumed to be come from hematite and CF. And the ratio F_f/F_f' is given as a function of reduction temperature, i. e. where T is the absolute temperature to obtain F_f (K). Such non-reducibility of CF at lower temperatures was confirmed at different gas rations from 0.20 to the upper limit of the magnetite stable region at 773 and 873 K.
(3) Single particles were reduced stepwise in a temperature range from 753 to 1333 K and rate parameter values were evaluated in consideration of the above facts ; temperature dependencies of chemical reaction rate constant and effective diffusivity are presented.

Report

(4 results)
  • 1990 Annual Research Report   Final Research Report Summary
  • 1989 Annual Research Report
  • 1988 Annual Research Report
  • Research Products

    (14 results)

All Other

All Publications (14 results)

  • [Publications] 森田 善一郎: "焼結鉱のCOーCO_2ーN_2混合ガス還元における鉱物相変化と還元速度解析法の検討" 日本学術振興会製銑第54委員会本委員会堤出資料. 54委ー1900. 8-1-8-19 (1990)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] Tateo Usui: "Change of Sinter Minerals and Final Fractional Reduction in the Reduction Stage from Hematite to Magnetite with COーCO_2ーN_2 Gas Miture" Proceedings of the 6th International Iron and Steel Congress,Nagoya(1990年10月),日本鉄鋼協会. Vol.1. 99-107 (1990)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] Tateo Usui: "Reーexamination of Method of Kinetic Analysis on the Rate of Stepwise Reduction of a Single Sinter Particle with COーCO_2ーN_2 Gas Mixture" ISIJ International. 31. 425-433 (1991)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] 碓井 建夫: "焼結鉱のCOーCO_2ーN_2混合ガスによる還元の初期段階における鉱物相変化と到達還元率" 鉄と鋼.

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] Zen-ichiro Morita: "Change of Minerals during the Reduction with CO-CO_2-N_2 Gas Mixture and Examination of Method of Kinetic Analysis" The 54th Committee, the Japan Society for the Promotion of Science. Rep. No. 1990. 8-1-8-19 (1990)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] Tateo Usui: "Change of Sinter Minerals and Final Fractional Reduction in the Reduction Stage from Hematite to Magnetite with CO-CO_2-N_2 Gas Mixture" Proceedings of the 6th International Iron and Steel Congress. Vol. 1. 99-107 (1990)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] Tateo Usui: "Re-examination of Method of Kinetic Analysis on the Rate of Stepwise Reduction of a Single Sinter Particle with CO-CO_2-N_2 Gas Mixture" ISIJ International. Vol. 31. 425-433 (1991)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] Tateo Usui: "Change of Sinter Minerals and Final Fractional Reduction in the Reduction Stage from Hematite to Magnetite with CO-CO_2-N_2 Gas Mixture" Tetsu-to-Hagane.

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] 森田 善一郎: "焼結鉱のCOーCO_2ーN_2混合ガス還元における鉱物相変化と還元速度解析法の検討" 日本学術振興会製銑第54委員会本委員会提出資料. 54委ー1900. 8-1-8-19 (1990)

    • Related Report
      1990 Annual Research Report
  • [Publications] Tateo.Usui: "Change of Sinter Minerals and Final Fractional Reduction in the Reduction Stage from Hematite to Magnetite with COーCO_2ーN_2 Gas Mixture" Proceedings of the 6th International Iron and Steel Congress,Nagoya(1990年10月),日本鉄鋼協会. Vol.1. 99-107 (1990)

    • Related Report
      1990 Annual Research Report
  • [Publications] Tateo Usui: "Reーexamination of Method of kinetic Analysis on the Rate of Stepwise Reduction of a Single Sinter Particle with COーCO_2ーN_2 Gas Mixture" ISIJ International. 31. (1991)

    • Related Report
      1990 Annual Research Report
  • [Publications] Tateo Usui: "Change of Sinter Minerals and Reーexamination of Method of Kinetic Analysis on the Rate of Its Stepwise Reduction with COーCO_2ーN_2 Gas Mixture" Proceedings of the 6th International Iron and Steel Congress,Nagoya(1990年10月),日本鉄鋼協会. (1990)

    • Related Report
      1989 Annual Research Report
  • [Publications] 碓井建夫: 材料とプロセス. 1. 1034 (1988)

    • Related Report
      1988 Annual Research Report
  • [Publications] 碓井建夫: 材料とプロセス. 2. 80 (1989)

    • Related Report
      1988 Annual Research Report

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Published: 1988-04-01   Modified: 2016-04-21  

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