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CRYSTALLIZATION OF MULLITE FROM AMORPHOUS MATERIALS

Research Project

Project/Area Number 63550574
Research Category

Grant-in-Aid for General Scientific Research (C)

Allocation TypeSingle-year Grants
Research Field 無機工業化学
Research InstitutionTOKYO INSTITUTE OF TECHNOLOGY

Principal Investigator

NAKAGAWA Zenbe-e  TOKYO INSTITUTE OF TECHNOLOGY, RESEARCH LABORATORY OF ENGINEERING MATERIALS, ASSOCIATE PROFESSOR, 工業材料研究所, 助教授 (90016832)

Co-Investigator(Kenkyū-buntansha) OHYA Yutaka  TOKYO INSTITUTE OF TECHNOLOGY, RESEARCH LABORATORY OF ENGINEERING MATERIALS, RES, 工業材料研究所, 助手 (80167311)
Project Period (FY) 1988 – 1989
Project Status Completed (Fiscal Year 1989)
Budget Amount *help
¥1,500,000 (Direct Cost: ¥1,500,000)
Fiscal Year 1989: ¥700,000 (Direct Cost: ¥700,000)
Fiscal Year 1988: ¥800,000 (Direct Cost: ¥800,000)
KeywordsMULLITE / AMORPHOUS / CRYSTALLIZATION / SPINEL PHASE / DENSIFICATION / MULLITE-CRISTOBALITE COMPOSITE
Research Abstract

Amorphous materials which have a stoichiometric composition of mullite as an oxide were obtained by hydrolysis of mixture of aluminum isopropoxide and methylsilicate. When the hydrolysis was treated rapidly, prepared material crystallized to spinel phase at about 980゚C, accompanied with the exothermic reaction. When the hydrolysis was treated slowly, the material crystallized to mullite and spinel phase at 980゚C. These spinel phases disappeared at about 1250゚C and well crystallized mullite grew. On the other hand, the amorphous material prepared by spray-pyrolysis of ethanol-water solution of aluminum nitrate and methylsilicate at 600゚C, crystallized to mullite directly at 980゚C. This material crystallized to a small amount of mullite and not to spinel phase after heating at 920゚C for 48 hours. Whether mullite or spinel phase appears at 980゚C, depends on homogeneity of distribution of aluminum and silicon components in amorphous materials. Aluminum isopropoxide is hydrolyzed much more … More rapidly than methylsilicate. When alcohol solution of these mixture is treated rapidly to hydrolyze, aluminum isopropoxide is hydrolyzed preferentially and aluminum component is concentrated partly. gamma - Al_2O_3 (spinel phase) would crystallize in these portions. Spray-pyrolyzed material has an atomically homogeneous distribution of aluminum and silicon components and crystallizes to mullite directly. Mullite crystallized at lower temperature has a large value of a。 axis and this means high alumina content in mullite. This value decreases with elevating firing temperature and reaches to normal value of stoichiometric mullite.
A compact of these amorphous materials shrank drastically at about 980゚C, accompanied with the exothermic crystallization reaction. The shrinkage was large for large exothermic content of which material crystallizes to mullite directly. Mullite ceramics with excess silica content which were fired above cristobalite- mullite eutectic temperature were composed of mullite grains and glass phase. The glass phase were crystallized to cristobalite after reheating at 1500゚C , below the eutectic temperature. The crystallization to cristobalite occurred from the surface of compact to the inner part. Mullite-cristobalite composite after the crystallization had superior mechanical properties to mullite-glass ceramics before the crystallization. Less

Report

(3 results)
  • 1989 Annual Research Report   Final Research Report Summary
  • 1988 Annual Research Report
  • Research Products

    (10 results)

All Other

All Publications (10 results)

  • [Publications] Zenbe-e Nakagawa: "Mullite Ceramics Prepared by Spray-Drying of Solution" Report of the Research Laboratory of Engineering Materials,Tokyo Institute of Technology. 14. 39-47 (1989)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1989 Final Research Report Summary
  • [Publications] Zenbe-e Nakagawa: "Crystallization and Characterization of Mullite from a Spray-Dried Amorphous Material" Journal of Material Science.

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1989 Final Research Report Summary
  • [Publications] Yoshinari Sawabe: "Sensification of MUllite composition Material during Crystallization Procees from Amorphous State"

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1989 Final Research Report Summary
  • [Publications] Zenbe-e NAKAGAWA, Hiroshi KAWABE, Yutaka OHYA, Minori HASAGAWA and Kenya HAMANO: "Mullite Ceramics Prepared by Spray-Drying of Solution" Report of the Research Laboratory of Engineering Materials, Tokyo Institute of Technology, 14, 39-47 (1989).

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1989 Final Research Report Summary
  • [Publications] Zenbe-e NAKAGAWA, Yoshinari SAWABE and Yutaka OHYA: "Crystallization and Characterization of Mullite from a Spray-Dried Amorphous Material" Journal of Material Science.

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1989 Final Research Report Summary
  • [Publications] Yoshinari SAWABE, Zenbe-e NAKAGAWA and Yutaka OHYA: "Densification of Mullite Composition Material during Crystallization Process from Amorphous State"

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1989 Final Research Report Summary
  • [Publications] Zenbe-e Nakagawa: "Mullite Ceramics Prepared by Spray-Drying of Solution" Report of the Research Laboratory of Engineering Materials,Tokyo Institute of Technology. 14. 39-47 (1989)

    • Related Report
      1989 Annual Research Report
  • [Publications] Zenbe-e Nakagawa: "Crystallization and Characterization of Mullite from a Spray-Dried Amorphous Material" Journal of Material Science.

    • Related Report
      1989 Annual Research Report
  • [Publications] Yoshinari Sawabe: "Densification of Mullite Composition Material during Crystallization Process from Amorphous State"

    • Related Report
      1989 Annual Research Report
  • [Publications] Zenbe-e Nakagawa: J.Material Science.

    • Related Report
      1988 Annual Research Report

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Published: 1988-04-01   Modified: 2016-04-21  

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