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Study on Vapor Phase Synthesis and Sintering of Ultrafine Silicon Nitride Composite Particles

Research Project

Project/Area Number 63550585
Research Category

Grant-in-Aid for General Scientific Research (C)

Allocation TypeSingle-year Grants
Research Field 無機工業化学
Research InstitutionKyushu University

Principal Investigator

HOJO Junichi  Kyushu Univ., Fac. Eng., Assoc. Professor, 工学部, 助教授 (20038079)

Project Period (FY) 1988 – 1989
Project Status Completed (Fiscal Year 1989)
Budget Amount *help
¥2,100,000 (Direct Cost: ¥2,100,000)
Fiscal Year 1989: ¥400,000 (Direct Cost: ¥400,000)
Fiscal Year 1988: ¥1,700,000 (Direct Cost: ¥1,700,000)
KeywordsSilicon Nitride / Silicon Carbide / Boron Nitride / Composite Particle / Vapor Phase Reaction Method / Ceramic Composite
Research Abstract

1. Preparation and sintering of Si_3N_4-SiC composite powder (1) Amorphous Si_3N_4-SiC composite powder with an average particle size of 0.02-0.1mum was produced by the vapor phase reaction of Si(CH_3)_4-NH_3 system (1200゚C), or by the plasma gas phase reaction of Si(CH_3)Cl_3-NH_3 system. The structure of composite particles was classified into three types: SiC-coated Si_3N_4, Si_3N_4-coated SiC and mixture of Si_3N_4 and SiC phases. (2) alpha-Si_3N_4 and beta-SiC were crystallized by heat treatment of amorphous composite powder. At 1600゚C, the heated powder consisted of coarse Si_3N_4 particles with a size above 3mum and fine SiC particles with a size of about 0.2mum. Hot-pressing of composite powder containing Y_2O_3-Al_2O_3 sintering aid at 1700゚C gave a dense sintered body with a relative density above 90%. The crystal phases of sintered body were beta-Si_3N_4 and beta-SiC. The grain size was small as about 0.2mum. The inclusion of SiC suppressed the grain growth of Si_3N_4. SiC content was decreased owing to the reaction with oxides.
2. Preparation and sintering of Si_3N_4-BN composite powder Amorphous Si_3N_4-BN composite powder with an average particle size of 0.06-0.1mum was produced by the vapor phase reaction of SiCl_4-BCl_3-NH_3 system (1400゚C). The type of composite structure seemed to be a mixture of Si_3N_4 and BN phases. No crystallization was observed in the heat treatment at 1550゚C. When composite powder containing sintering aid was hot-pressed at 1700゚C, alpha,beta-Si_3N_4 was crystallized but h-BN was little crystallized. The density of sintered body was very low. As described above, the preparation method of composite powder was established and the sintering behavior was elucidated. The sintering technique should be established next to realize high-strength and high-toughness composite materials.

Report

(3 results)
  • 1989 Annual Research Report   Final Research Report Summary
  • 1988 Annual Research Report
  • Research Products

    (12 results)

All Other

All Publications (12 results)

  • [Publications] 北條純一: "気相反応法によるSiC-Si_3N_4系複合粉体の合成" 窒業協会誌. 95. 45-49 (1987)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1989 Final Research Report Summary
  • [Publications] Junichi Hojo: "Preparation of SiC-Si_3N_4 Composite Particles by Plasma Gas Phase Reaction" Ceramic Transactions Vol.1:Ceramic Powder Science II(The American Ceramic Society). 1. 277-284 (1988)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1989 Final Research Report Summary
  • [Publications] 北條純一: "非晶質Si_3N_4-SiC複合粉体の結晶化と焼結特性" セラミックス論文誌.

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1989 Final Research Report Summary
  • [Publications] 北條純一: "Si_3N_4-BN複合粉体の気相合成と焼結" セラミックス論文誌.

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1989 Final Research Report Summary
  • [Publications] Junichi Hojo, Hideaki Maeda, Akio Kato: "Preparation of Composite Particles of SiC-Si_3N_4 System by Vapor Reaction Method" Yogyo-Kyokai-Shi. Vol.95 No.1. 45-49 (1987)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1989 Final Research Report Summary
  • [Publications] Junichi Hojo, Masahiko Nakamine, Akio Kato: "Preparation of SiC-Si_3N_4 Composite Particles by Plasma Gas Phase Reaction" Ceramic Transactions Vol.1: Ceramic Powder Science II (The American Ceramic Society), 277-284, 1988.

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1989 Final Research Report Summary
  • [Publications] Junichi Hojo, Toshihiro Iwaida, Hidenori Shibato Akio Kato: "Crystallization and Sintering Behavior of Amorphous Si_3N_4-SiC Composite Powder" Seramikkusu-Ronbunshi.

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1989 Final Research Report Summary
  • [Publications] Junichi Hojo, Toshihiro Iwaida, Masahiko Nakamine, Akio Kato: "Vapor Phase Synthesis and Sintering of Si_3N_4-BN Composite Powder" Seramikkusu-Ronbunshi.

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1989 Final Research Report Summary
  • [Publications] 北條純一: "Si_3N_4-BN複合粉体の気相合成と焼結" セラミックス論文誌.

    • Related Report
      1989 Annual Research Report
  • [Publications] 北條純一: "非晶質Si_3N_4-SiC複合粉体の結晶化と焼結特性" セラミックス論文誌.

    • Related Report
      1989 Annual Research Report
  • [Publications] 北条純一: 窯業協会誌. 95. 45-49 (1987)

    • Related Report
      1988 Annual Research Report
  • [Publications] Junichi Hojo.: Ceramic Transactions Vol.1:Ceramic Powder Science (Proceedings of the First International Conference on Ceramic Powder Processing Science). 1. 277-284 (1988)

    • Related Report
      1988 Annual Research Report

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Published: 1988-04-01   Modified: 2016-04-21  

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