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Development of Automatic Set-Up Equipment for Large Forging and Casting

Research Project

Project/Area Number 63850027
Research Category

Grant-in-Aid for Developmental Scientific Research (B).

Allocation TypeSingle-year Grants
Research Field 機械工作
Research InstitutionHokkaido University

Principal Investigator

KISHINAMI T  Hokkaido University, Precision Engg., Professor, 工学部, 教授 (30001796)

Co-Investigator(Kenkyū-buntansha) 伯田 賢司  工学社エンジニアリング(株), 主任
HAYAKAWA T  Japan Steel Works Ltd. Production Devision,. Manager, 部長
YOKOUCHI H  Muroran Institute of Technology, Mechanical Eng., Ass. Professor, 工学部, 助教授 (00001264)
KANAI S  Tokyo Institute of Technology, Mechanical Eng., Ass., Professor, 工学部, 助教授 (90194878)
SAITO K  Hokkaido University, Precision Eng., Professor, 工学部, 教授 (40001169)
HAKUTA K  Kogakusha Engineering Ltd. R & D Division, Chief Engineer
Project Period (FY) 1988 – 1990
Project Status Completed (Fiscal Year 1990)
Budget Amount *help
¥7,400,000 (Direct Cost: ¥7,400,000)
Fiscal Year 1989: ¥2,500,000 (Direct Cost: ¥2,500,000)
Fiscal Year 1988: ¥4,900,000 (Direct Cost: ¥4,900,000)
KeywordsCAD / CAM / Range Finder / Laser Distance Measuring / Shape Measurement / Recognition of Shape / Forging / Casting / Automatic Set-up / レンジファインダー / レーザ測定
Research Abstract

This report describes the Automatic set-up equipment to shorten the machining preparation work for machining of large castings and forgings. The system mainly consists of three modules : the first one is the computer-aided three-dimensional shape measuring system which consists of 5-directional measuring machine installed with a newly developed non-contact distance sensor, and processors provided to transform the measured distance data to coordinates then also to construct netire mesh point data of the object workpiece. The distance sensor is based on an astronomical telescope typed optical system, equiped with laser tube and one dimensional CCD set horizontally on the optical axis. The second is to determine the relative position of the required shape into the workpiece, and the third one is to calculate the NC data for the scribing lines. The proposed software system accepts both the workpiece shape data from the developed measuring system and the geometric model of the required shape from the CAD system. Also it adjusts the position and orientation of the geometric model in the workpiece space, makes the stock removal uniform around the workpiece, and generates NC data for the sribe based on these models. Satisfactory results have been confirmed by some tests.

Report

(3 results)
  • 1990 Final Research Report Summary
  • 1989 Annual Research Report
  • 1988 Annual Research Report
  • Research Products

    (14 results)

All Other

All Publications (14 results)

  • [Publications] H.Aoyama et al: "A Renge Finder based on Stereo Vision and MultiーSpot Projection for Computer Vision" Proc.of Int.Conf.on Advanced Mechatronics(Tokyo). 635-840 (1989)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] 横内 弘宇 他4名: "大型鋳鍛造品自動ケ引きシステムに関する研究(第1報)" 精密工学会誌. 54. 139-144 (1988)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] 金井 埋 他4名: "大型鋳鍛造品自動ケ引きシステムに関する研究(第2報)" 精密工学会誌. 55. 61-66 (1989)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] 横内 弘宇 他4名: "大型鋳鍛造品自動ケ引きシステムに関する研究(第3報)" 精密工学会誌. 55. 125-131 (1989)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] H. Aoyama et al: "Range Finder on Stereo Vision and Multi-Spot Projection for Computer Vision" Proc. of Int. Conf. on Advanced Mechatronics (Tokyo). 635-640 (1989)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] H. Yokouchi et al: "A Study on an Automatic Marking System for Large Castings and Forgings (1st Report)" J. of JSPE. Vol. 54, No. 12. 139-144 (1988)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] S. Kanai et al: "A Study on an Automatic Marking System for Large Castings and Forgings (2nd Report)" J. of JSPE. Vol. 55, No. 10. 61-66 (1989)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] H. Yokouchi et al: "A Study on an Automatic Marking Systems for Large Castings and Forgings (3rd Report)" J. of JSPE. Vol. 55, No. 11. 125-132 (1989)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1990 Final Research Report Summary
  • [Publications] H.Aoyama et al: "A Renge Finder based on Stereo Vision and Multi-Spot Projection for Computer Vision" Proc.of Int.Conf.on Advanced Mechatronics(Tokyo). 635-640 (1989)

    • Related Report
      1989 Annual Research Report
  • [Publications] 横内弘宇他4名: "大型鋳鍛造品自動ケ引きシステムに関する研究(第1報)" 精密工学会誌. 54. 139-144 (1988)

    • Related Report
      1989 Annual Research Report
  • [Publications] 金井理他4名: "大型鋳鍛造品自動ケ引きシステムに関する研究(第2報)" 精密工学会誌. 55. 61-66 (1989)

    • Related Report
      1989 Annual Research Report
  • [Publications] 横内弘宇他4名: "大型鋳鍜造品自動ケ引きシステムに関する研究(第3報)" 精密工学会誌. 55. 125-131 (1989)

    • Related Report
      1989 Annual Research Report
  • [Publications] 青山英樹,岸浪建史,斉藤勝政: 昭和63年度精密工学会北海道支部学術公園論文集. 1988. (69-70)

    • Related Report
      1988 Annual Research Report
  • [Publications] 横内弘宇 他: 精密工学会誌. 54. 139-144 (1988)

    • Related Report
      1988 Annual Research Report

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Published: 1988-04-01   Modified: 2016-04-21  

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