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Development of Ultra-Precision Intelligent Machining Control System

Research Project

Project/Area Number 63850032
Research Category

Grant-in-Aid for Developmental Scientific Research

Allocation TypeSingle-year Grants
Research Field 機械工作
Research InstitutionKobe University

Principal Investigator

MORIWAKI Toshimichi  Kobe University, Production Engineering Department, Professor, 工学部, 教授 (00031104)

Co-Investigator(Kenkyū-buntansha) IBA Goji  Nachi-Fujikoshi Corporation, Technological Development Center, Principal Investi, 技術開発本部, 主幹
SHAMOTO Eiji  Kobe University, Production Engineering Department, Research Associate, 工学部, 助手 (20216146)
SUGIMURA Nobuhiro  Kobe University, Production Engineering Department, Associate Professor, 工学部, 助教授 (80135813)
岩田 一明  神戸大学, 工学部, 教授 (30031066)
Project Period (FY) 1988 – 1989
Project Status Completed (Fiscal Year 1989)
Budget Amount *help
¥7,700,000 (Direct Cost: ¥7,700,000)
Fiscal Year 1989: ¥2,200,000 (Direct Cost: ¥2,200,000)
Fiscal Year 1988: ¥5,500,000 (Direct Cost: ¥5,500,000)
KeywordsUltra-precision machine tool / Ultra-precision tool positioning device / Intelligent control / Compensation of thermal deformation / Compensation of error / Diamond cutting / 超精密切削加工機 / 微小切込み装置 / 圧電素子 / 運動誤差 / 熱変形
Research Abstract

The objectives of the research have been successfully attained after two years of research. The major research results obtained are as follows; 1. Design and manufacture of ultra-precision intelligent machining control system The main part of the system was designed and manufactured according to the original plan. The main body is made of super-invar in order to cope with the thermal and dynamic problems. 2. Development of knowledge base and control algorithms for intelligent control The softwares were developed for the intelligent control of the system and implemented to a 16bit personal computer. 3. Analysis and evaluation of fundamental properties of developed system The accuracy, the rigldlty, the thermal property and the dynamic response of the developed system were mainly analyzed and evaluated. It is confirmed that the system performance Is satisfactory. 4. Evaluation of cutting performance of developed machining control system The system was engaged in actual ultra-precision cutting tests of various metals. It Is confirmed that the system performance is satisfactory. 5. Evaluation of overall performance of developed system The hardware, the software, the cutting performance and the ease of usage of the developed system were tested. It was confirmed that the system performance is satisfactory. 6. Examination of system for practical application The system was evaluated in order to put to practical use In actual production shop.

Report

(3 results)
  • 1989 Annual Research Report   Final Research Report Summary
  • 1988 Annual Research Report
  • Research Products

    (23 results)

All Other

All Publications (23 results)

  • [Publications] Toshimichi MORIWAKI: "Thermal Deformation and its On-Line Compensation of Hydrostatically Supported Precision Spindle" Annals of the CIRP. 37-1. 393-396 (1988)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1989 Final Research Report Summary
  • [Publications] Toshimichi MORIWAKI,Shigeyuki TATEIWA,Toshiaki KAGAWA: "Development of Micro Tool Positioning System for Precision Machining" Proceedings of International Conference on Advanced Mechatronics,JSME. 147-152 (1989)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1989 Final Research Report Summary
  • [Publications] 森脇俊道,立岩重幸,香川敏章,伊庭剛二: "インテリジェント超精密微小切込み装置の開発(第3報)時系列解析を応用した主軸変位の誤差補正" 1989年度精密工学会春季大会学術講演会講演論文集. 755-756 (1989)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1989 Final Research Report Summary
  • [Publications] 森脇俊道,堀内明: "圧電素子を用いた超精密微小工具位置決め装置の開発" システム制御情報学会、第2回インテリジェントFAシンポジウム講演論文集. 93-96 (1989)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1989 Final Research Report Summary
  • [Publications] 森脇俊道,堀内明,西内元信,奥田孝一: "超精密ダイヤモンド切削における工具の熱変形と加工形状誤差" 1989年度精密工学会秋季大会学術講演会講演論文集. 133-134 (1989)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1989 Final Research Report Summary
  • [Publications] 森脇俊道,堀内明,西内元信,桂川仁司: "超精密ダイヤモンド切削における切削熱が加工誤差に及ぼす影響" 1990年度精密工学会春季大会学術講演会講演論文集. (1990)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1989 Final Research Report Summary
  • [Publications] 伊東誼、森脇俊道: "工作機械工学" コロナ社, 218 (1989)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1989 Final Research Report Summary
  • [Publications] Toshimichi MORIWAKI: "Thermal Deformation and its On-Line Compensation of Hydrostatically Supported Precision Spindle" Annals of the CIRP, 37-1, pp.393-396, 1988.

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1989 Final Research Report Summary
  • [Publications] Toshimichi MORIWAKI, Shigeyuki TATEIWA and Toshiaki KAGAWA: "Development of Micro Tool Positioning System for Precision Machining" Proc. of Int. Conf. on Advanced Mechatronics, JSME, pp.147-152, 1989.

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1989 Final Research Report Summary
  • [Publications] Toshimichi MORIWAKI, Shigeyuki TATEIWA, Toshiaki KAGAWA and Goji IBA: "Development of Intelligent Micro Tool Positioning System for Precision Machining (3rd report, Spindle Error Compensation Applying Time Series Analysis) (in Japanese)" Proc. of Spring Conf. of JSPE, pp.755-756, 1989.

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1989 Final Research Report Summary
  • [Publications] Toshimichi MORIWAKI and Akira HORIUCHI: "Development of Micro Tool Positioning System for Precision Machining Using Piezo-Electric Actuator" Proc. of the 2nd Symposium on Intelligent FA, The Institute of Systems, Control and information Engineers, pp.93-96, 1989.

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1989 Final Research Report Summary
  • [Publications] Toshimichi MORIWAKI, Akira HORIUCHI, Motonobu NISHIUCHI and Koichi OKUDA: "Thermal Deformation of Cutting Tool and Machining Accuracy in Ultra-Precision Diamond Turning (in Japanese)" Proc. of Spring Conf. of JSPE, pp.133-134, 1989.

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1989 Final Research Report Summary
  • [Publications] Toshimichi MORIWAKI, Akira HORIUCHI, Motonobu NISHIUCHI and Hitoshi KATSURAGAWA: "Effect of Cutting Heat on Machining Accuracy in Ultra-Precision Diamond Turning" Proc. of Spring Conf. of JSPE, 1990.

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1989 Final Research Report Summary
  • [Publications] Yoshimi ITO and Toshimichi MORIWAKI: "Machine Tool Engineering" Corona Publishing Co., Ltd., 1989-9.

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1989 Final Research Report Summary
  • [Publications] Toshimichi MORIWAKI: "Thermal Deformation and its On-Line Compensation of Hydrostatically Supported Precision Spindle" Annals of the CIRP. 37-1. 393-396 (1988)

    • Related Report
      1989 Annual Research Report
  • [Publications] Toshimichi MORIWAKA,Shigeyuki TATEIWA,Toshiaki KAGAWA: "Development of Micro Tool Positioning System for Precision Machining" Proceedings of International Conference on Advanced Mechatronics,JSME. 147-152 (1989)

    • Related Report
      1989 Annual Research Report
  • [Publications] 森脇俊道,立岩重幸,香川敏章,伊庭剛二: "インテリジェント超精密微小切込み装置の開発(第3報)時系列解析を応用した主軸変異の誤差補正" 1989年度精密工学会春季大会学術講演会講演論文集. 755-756 (1989)

    • Related Report
      1989 Annual Research Report
  • [Publications] 森脇俊道,堀内明: "圧電素子を用いた超精密微小工具位置決め装置の開発" システム制御情報学会、第2回インテリジェントFAシンポジウム講演論文集. 93-96 (1989)

    • Related Report
      1989 Annual Research Report
  • [Publications] 森脇俊道,堀内明,西内元信,奥田孝一: "超精密ダイヤモンド切削における工具の熱変形と加工形状誤差" 1989年度精密工学会秋季大会学術講演会講演論文集. 133-134 (1989)

    • Related Report
      1989 Annual Research Report
  • [Publications] 森脇俊道,堀内明,西内元信,桂川仁司: "超精密ダイヤモンド切削における切削熱が加工誤差に及ぼす影響" 1990年度精密工学会春季大会学術講演会講演論文集. (1990)

    • Related Report
      1989 Annual Research Report
  • [Publications] 伊東誼,森脇俊道: "工作機械工学" コロナ社, 218 (1989)

    • Related Report
      1989 Annual Research Report
  • [Publications] Toshimichi MORIWAKI: Proceedings of International Conference on Advanced Mechatronics. (1989)

    • Related Report
      1988 Annual Research Report
  • [Publications] 森脇俊道: 平成元年度精密工学会春季大会学術講演会論文集. (1989)

    • Related Report
      1988 Annual Research Report

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Published: 1988-04-01   Modified: 2016-04-21  

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