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1994 Fiscal Year Final Research Report Summary

Study on Termo-Chemical Wear Mechanism of Diamond and Its Application to High Efficiency Polishing

Research Project

Project/Area Number 05650117
Research Category

Grant-in-Aid for General Scientific Research (C)

Allocation TypeSingle-year Grants
Research Field 機械工作・生産工学
Research InstitutionOsaka University

Principal Investigator

SHIMADA Shoichi  Osaka University, Department of Precision Engineering, Associate Professor, 工学部, 助教授 (20029317)

Project Period (FY) 1993 – 1994
KeywordsDiamond / Diamond tool / Tool.wear / Thermo-chemical wear / Wear Process / Thermodynamics / Quantum chemistry
Research Abstract

Thermo-chemical process is considered to be an essential mechanism of wear of diamond cutting edge in ultraprecision metal cutting, because the cutting edge under attritious contact with workmaterial is inevitably subject to elevated temperature. To understand the wear mechanism, the simplified experiments simulating the wear process of cutting edge are carried out. Analyzes on the behavior of chemical reaction between diamond and metal are also made based on the thermodynamics and first principal quantum calculation. The results of the experiments and analyzes show that the thermo-chemical wear by oxidation on the diamond surface contacting with a metal is predominant process when it is heated under the temperature that the metal can be oxidized and also the metal oxide can be deoxidized by diamond. The wear of diamond is also accelerated carbonization of the contacting metal or the diffusion of carbon atoms on diamond surface into the metal. Using the termodynamics analyzes, the conditions on temperature and oxygen partial pressure under which the diamond shows termo-chemical wear can be predicted. Based on the first principal calculation, the wear processes of diamond due to oxidation and carbonization can be well understood. The wear control of diamond tool seems to be difficult under the condition of realistic atmosphere attainable. However, the application of thermo-chemical process seems to be useful for the high efficiency polishing of diamond.

  • Research Products

    (6 results)

All Other

All Publications (6 results)

  • [Publications] 島田尚一 他: "ダイヤモンドの材料物性と熱化学的損耗特性" 1994年度精密工学会秋季大会学術講演会講演論文集. 113-114 (1994)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] 島田尚一 他: "鉄系金属の加工におけるダイヤモンド工具の損耗機構" 精密工学会1994年度関西地方定期学術講演会講演論文集. 37-38 (1994)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] 島田尚一 他: "第一原理計算に基づくダイヤモンドの熱化学的損耗機構の解析" 1995年度精密工学会春季大会学術講演会講演論文集. 435-436 (1995)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] S.Shimada, N.Ikawa, J.Uchikoshi, Y.Hayama: "Effect of Defects on Thermo-Chemical Wear Properties of Diamond" Proc.1994 JSPE Autumn Meeting. 113-114 (1994)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] S.Shimada, N.Ikawa, J.Uchikoshi, Y.Hayama: "Wear Mechanism of Diamond Tool in Machining of Ferrous Metals" Proc.1994 JSPE Annual Meeting of Kansai Branch. 37-38 (1994)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] S.Shimada, N.Ikawa, J.Uchikoshi, K.Hirose: "First Principle Analysis on Thermo-Chemical Wear Process of Diamond" Proc.1994 JSPE Spring Meeting. 435-436 (1995)

    • Description
      「研究成果報告書概要(欧文)」より

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Published: 1996-04-15  

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