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1997 Fiscal Year Final Research Report Summary

DEVELOPMENT OF HIGH EFFICIENT SYNTHESIS PROCESS OF IRON CARBIDES IN A FLUIDIZED BED

Research Project

Project/Area Number 07555229
Research Category

Grant-in-Aid for Scientific Research (A)

Allocation TypeSingle-year Grants
Section展開研究
Research Field Metal making engineering
Research InstitutionNAGOYA INSTITUTE OF TECHNOLOGY

Principal Investigator

IGUCHI Yoshiaki  NAGOYA INSTITUTE OF TECHNOLOGY,Faculty of Engineering, PROFESSOR, 工学部, 教授 (00023268)

Co-Investigator(Kenkyū-buntansha) HIDA Yukihiro  NIPPON STEEL CORPORATION,Technical Development Bureau, CHIEF RESEARCHER, 主幹研究員
HAYASHI Shoji  NAGOYA INSTITUTE OF TECHNOLOGY,Faculty of Engineering, ASSOCIATE PROFESSOR, 工学部, 助教授 (40024351)
Project Period (FY) 1995 – 1997
KeywordsIRON CARBIDES / FLUIDIZED BED / IRON SCRAP / MELTING / NEW IRON SOURCE / ELECTRIC ARCFURNACE
Research Abstract

Iron carbide is expected to be utilized as a new iron source alternative to iron scrap for steelmaking, especially using an electric arc furnace. Objectives of this research are to produce high quality iron carbides in a fluidized bed and examine their melting behavior injected into molten steel, in order to make clear a feasibility for them to be available for steelmaking in the near future. The following results were derived during three years.
At I 995, a fluidized bed (62mm inner dia) was newly constructed to produce iron carbides (Fe3C, 6.7mass%, diameter : 0.1-1 mm). Some preliminary production tests were carried out by reacting iron ores with our specified gas around 8000C on the basis of a new process concept.
At 1996 and 1997, much high quality iron carbide was successfully produced by the same manner in the fluidized bed. The melting tests were performed by blowing the iron carbide with Ar gas to the surface of molten steel through a lance in a 50kg induction furnace. Mass and heat balances were evaluated by measuring the variation of temperature and contents of species in melt and exit gas. The carbides were proved to be dissolved into melt without any problems. Their melting heats tended to decrease with higher carbidization. Also, nitrogen removal in melt was confirmed as expected.

  • Research Products

    (10 results)

All Other

All Publications (10 results)

  • [Publications] S.Hayashi etal.: "Synthesis of Iron Carbide by Reaction of Iron Ores with H_2-CO Gas Mixtures Bearing Traces of Sulfur" ISIJ International. 37. 16-21 (1997)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] S.Hayashi etal.: "Iron Carbide Synthesis by Reaction of Iron Ore with H_2-CH_4 Gas Mixtures Containing Traces of Sulfur" ISIJ International. 37. 345-349 (1997)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] S.Hayashi etal.: "Production of Iron Carbide from Iron Ores in a Fluidized Bed" ISIJ International. 38. 1053-1061 (1998)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] S.Hayashi etal.: "Advanced Process for Producing Iron Carbide as Alternative to Scrap" ICSTI/Ironmaking Conference Proceedings. 883-890 (1998)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] Y.Iguchi etal.: "Production and Use of High Grade Iron Carbides" 1998 Process Technology Conference Proceedings. 649-656 (1998)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] S.Hayashi and Y.Iguchi: "Synthesis of Iron Carbide by Reaction of Iron Ores with H_2-CO Gas Mixtures Bearing Traces of Sulfur" ISIJ Int.VOL.37 NO.1. 16-21 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] S.Hayashi and Y.Iguchi: "Iron Carbide Synthesis by Reaction of Iron Ore with H_2-CH_4 Gas Mixtures Containing Traces of Sulfur" ISIJ Int.Vol.37 No.4. 345-349 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] S.Hayashi and Y.Iguchi: "Production of Iron Carbide from Iron Ores in a Fluidized Bed" ISIJ Int.Vol.38 No.4. 1053-1061 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] S.Hayashi and Y.Iguchi: "Advanced Process for ProducingIron Carbide as Alternative to Scrap" ICSTI. ISS. 883-890 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] Y.Iguchi, S.Hayashi, A.Hattori, and H.Mori: "Production and Use of High Grade Iron Carbides" 1998 Process Technology Conference Proceedings. ISS. 649-656 (1998)

    • Description
      「研究成果報告書概要(欧文)」より

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Published: 1999-12-08  

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