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2000 Fiscal Year Final Research Report Summary

NUMERICAL EVALUATION FOR EROSION OF ELECTRICAL CONTACTS MOUNTED ON CONTROL RELAYS.

Research Project

Project/Area Number 09450111
Research Category

Grant-in-Aid for Scientific Research (B).

Allocation TypeSingle-year Grants
Section一般
Research Field 電力工学・電気機器工学
Research InstitutionSHIZUOKA UNIVERSITY

Principal Investigator

KUBONO Takayoshi  SHIZUOKA UNIVERSITY, FACULTY OF ENGINEERING, DEPARTMENT OF ELECTRICAL AND ELECTRONICS ENGINEERING, PROFESSOR, 工学部, 教授 (80005470)

Project Period (FY) 1997 – 2000
Keywordselectromagnetic relay / contacts / contact erosion / transferred pip / contact sticking / contact life / make-only operation / break-only-operation
Research Abstract

The sample contact was made from silver oxidation cadmium (Ag/CdO), silver oxidation tin (Ag/SnO2), which had been spotlighted as a material without cadmium, silver tin (Ag/Sn), silver (Ag), and palladium (Pd). These contacts were mounted on the test relays, which had the contact force 0.45N and opening force 0.15N.
By repeating the make-only-operation and break-only-operation in the resistance circuit of direct current 30v-10A, the shape change of pip on the contact surfaces and sticking occurrence condition were examined.
On the Ag/CdO12wt% contacts, the break-only-contacts had no large pip ; the make-only contacts had a large pip on the negative electrode. Between the height H and the root diameter Dr of a pip, and the initial contact gap G, it was discovered that the contact sticking rose, when it reaches the relationship between "H/G>0.5 and H/Dr>0.5". These numerical values are useful for the judgment for the replacement of the relay, when the electric system equipment is checked.
Though the Ag/SnO_212wt% contacts had a comparatively large pip on the negative electrode, the contact sticking did not arise because a large pip suddenly collapsed. The Ag/Sn9.5% contacts had the welding in the contact period carrying current. The Ag contacts showed that the root diameter of pip was thick, and the height was low. The Pd contacts showed that the large pip appeared on the anode, and suddenly collapsed.
By measuring the intensity of spectral components from switching arc, which induced the transferred pip, temperature and atomic density in the arc column were measured, and the contact erosion was examined.

  • Research Products

    (16 results)

All Other

All Publications (16 results)

  • [Publications] 窪野隆能,守永和史: "閉成責務動作Ag/SnO_212wt%電気接点で陰極面にできる転移突起の変容に関する一観察"電子情報通信学会論文誌C 平成13年4月号(校正済). Vol.J84-C,No.4、. 278-285 (2001)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] Mitsuru TAKEUCHI,Takayoshi KUBONO: "Spectroscopic Determination of Temperature and Metal-Vapor for Copper Breaking Arc by Using a CCD Color Camera and an Additional Filter"IEICE Trans.Electronics. Vol.E83-C,No.9,. 1377-1384 (2000)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] 窪野隆能: "閉成責務Ag/CdO電気接点における分離不良発生時の転移突起形状に関する一研究"電子情報通信学会論文誌C. Vol.J83ーC,No.4. 300-307 (2000)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] Mitsuru TAKEUCHI,Takayoshi KUBONO: "An observation of the breaking arc between silver contacts using a high speed color video"IEICE Trans.Electronics. Vol.E82-C,No.1. 33-40 (1999)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] 窪野隆能: "制御継電器の電気接点損傷に関する数値評価研究(その23)閉成責務動作Ag接点対における転移突起"2001年電子情報通信学会総合大会C-5-4、講演論文集エレクトロニクス2. 4 (2001)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] 渡邊隆志,別宮達二,窪野隆能: "制御継電器の電気接点損傷に関する数値評価研究(その21)電気接点材料の突起形状と電気的特性に及ぼす影響"電子情報通信学会 信学技報(機構デバイス研究会資料). EMD2000-90. 13-18 (2001)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] R.Miyano,H.Suzuki,T.Kubono: "Spectroscopic temperature measurements of breaking arc at palladium contacts mounted on a miniature relay."Proc.Inter.Conf.on Electrical Contacts, Electromechanical Components and Their Applications Nagoya, Japan.. 19-24 (1999)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] 窪野隆能: "制御継電器の電気接点損傷に関する数値評価研究(その1)調査・研究方針"1997年度電気関係学会東海支部連合大会 講演論文集. 161 (2000)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] T.KUBONO, And K.MORINAGA: "An observation about transfigurations of a transferred pip on a cathode surface of make-only-contacts made of Ag/SnO_212wt%"The Transactions of the Institute of Electronics, Information and Communication Engineers in Japan. Vol.J84-C, No.4. 278-285 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] M.TAKEUCHI and T.KUBONO: "Spectroscopic determination of temperature and metal-vapor for copper breaking arc by using a CCD color camera and an additional Filter."The Institute of Electronics, Information and Communication Engineers Transaction on Electronics. Vol.E83-C, No.9. 1377-1384 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] T.KUBONO: "A study about shapes of transferred pip leading to opening failure on make-only-contacts made of Ag/CdO"The Transactions of the Institute of Electronics, Information and Communication Engineers in Japan. Vol.J83-C, No.4. 300-307 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] R,MIYANO, H.Suzuki and T.KUBONO: "Spectroscopic temperature measurements of breaking arc at Palladium contacts mounted on a miniature relay"Proceedings of the International Conference on Electrical Contacts, Electromechanical Components and Their Applications, Nagoya, Japan. 165-171 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] M.TAKEUCHI and T.KUBONO: "Influence of the shape of silver contacts on the spatial distribution of spectral intensity of a breaking arc"The Institute of Electronics, Information and Communication Engineers, Transactions on Electronics. Vol.E82-C, No.1. 41-48 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] M.TAKEUCHI and T.KUBONO: "An observation of the breaking arc between silver contacts using a high speed color video"The Institute of Electronics, Information and Communication Engineers, Transactions on Electronics. Vol.E82-C, No.1. 33-40 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] T.KUBONO, T.WATANABE, and T.BEKKU: "A Study of Numerical Evaluation for the Erosion of Electrical Contacts Mounted on Relays. Part 23 Transferred Pip on Make-only-contacts Made of Silver"Proceedings of the 2001 general conference of IEICE, Electronics 2. C-5-4. (2001)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] T.WATANABE, T.BECK and T.KUBONO: "A study of Numerical Evaluation for the Erosion of Electrical Contacts Mounted on Relays. Part 21. The influence of contact material on the shape of pip and some electrical characteristics."IEICE Technical Report, EMD2000-90. Vol.100, no.624. 13-18 (2001)

    • Description
      「研究成果報告書概要(欧文)」より

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Published: 2002-03-26  

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