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2001 Fiscal Year Final Research Report Summary

Prediction and optimum control of micro-structure in hot deformation of metals for energy saving

Research Project

Project/Area Number 11695032
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Metal making engineering
Research InstitutionDAIDO INSTITUTE OF TECHNOLOGY

Principal Investigator

NAKAJIMA Koe  DAIDO INSTITUTE OF TECHNOLOGY, DEPRT. OF TECH., VIS-PRESIDENT, PROF., 工学部, 教授 (80278241)

Co-Investigator(Kenkyū-buntansha) AOYAMA Masaji  DAIDO INSTITUTE OF TECHNOLOGY, DEPRT. OF TECH., VIS-PRESIDENT, PROF., 工学部, 教授 (50075892)
TSUCHIDA Yutaka  DAIDO INSTITUTE OF TECHNOLOGY, DEPRT. OF TECH., PROF., 工学部, 教授 (30298476)
ONO Munenori  DAIDO INSTITUTE OF TECHNOLOGY, DEPRT. OF TECH., PROF., 工学部, 教授 (80087171)
INOUE Takashi  DAIDO INSTITUTE OF TECHNOLOGY, DEPRT. OF TECH., LECTURER, 工学部, 講師 (40203236)
KOMORI Kazutake  DAIDO INSTITUTE OF TECHNOLOGY, DEPRT. OF TECH., ASOCIATE PROF., 工学部, 助教授 (10178379)
Project Period (FY) 1999 – 2001
Keywordssteel / Flow stress / Prediction of microstructure / Hot upsetting / Rate of dynamic re-crystallization / Static re-crystallization / FEM compatible analysis / Grain growth
Research Abstract

The S15C material is used for prediction experiments of microstructure in the hot deformation processing of steel. And, the experiments and the FEM analysis research for the two steps type hot upsetting under the processing conditions of heating temperature 1200℃, upsetting temperature 1000℃, strain rate 10/s and inter-pass time 0-100s, were done. The following results of the research were achieved.
A good agreement of the experiment results and the modeling analysis results of microstructures of initial grain size, dynamic re-crystallization rate, dynamic re-crystallization grain size etc. was obtained. As an example of multi-step upsetting processing, the influence of the inter-pass holding time between passing on the microstructure change with the static re-crystallization rate, the grain size and the grain growth in two steps hot upsetting processing, is experimentally clarified. In addition, it was verified to agree to the experiment result well by 3D-FEM compatible analysis with three elements of the deformation, the heat transmission, and the flow stress for the re-crystallization grain distribution. It was similarly verified by 3 D-FEM compatible analysis that it is possible to predict the re-crystallized grain distribution in the two steps hot upset forging of complex shape. Various carbon steels and stainless steels are used. The flow stress-strain curve data of hot deformation processing measured through this research project period, was constructed for the general-purpose data base digitalized together to use. To use the flow stress modeling of Nb addition Fe-C-Mn steel in addition to the flow stress modeling of a usual Fe-C-Mn carbon steel, the modified model was proposed. On comparing the Aachen university's data of flow stress in hot deformation, it has been understood that the influences of the lubrication condition is about a little 4MPa higher.

  • Research Products

    (13 results)

All Other

All Publications (13 results)

  • [Publications] K.Nakajima, Y.Tsuchida, H.Oda: "Reliability evaluation of' prediction of microstructure in hot rolling of steel for eco-production"Proceedings of the International Workshop on Environmentally Conscious Metal Processing (Aachen, Germany 26^<th>-28^<th> August). 73-84 (2001)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] Y.Tsuchida, T.Inoue, T.Suzuki, K.Nakajima: "Quantitative evaluation of strength in age-hardening Cu bearing steel"Proceedings of the International Workshop on Environmentally Conscious Metal Processing (Aachen, Germany 26^<th>-28^<th> August). 85-95 (2001)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] 小田洋, 鈴木隆, 柳本潤, 中島浩衛, 五十川幸広, 吉田宏明, 大林一也: "鉄鋼材料の熱間据込み加工におけるミクロ組織予測のためのFEM連成解析とモデリングの検証"平成13年度塑性加工春季講演会論文集(5月21・27日東京). 89-90 (2001)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] 河野正道, 五十川幸広, 中沢卓也, 土田豊: "Inconel 718の静的再結晶挙動"平成13年度塑性加工春季講演会論文集(5月21・27日東京). 81-82 (2001)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] 小田洋, 坪内佳樹, 遠山智也, 金子義典, 鈴木隆, 五十川幸宏, 中島浩衛: "鉄鋼材料の熱間他段据込み加工におけるミクロ組織予測のためのFEM解析とモデリングの検証"平成14年度塑性加工春季講演会論文集(5月24・26日千葉). (2001)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] 中島浩衛, 土田豊, 鈴木隆, R.Koop, M.Wolske, 小田洋, 坪内佳樹: "鉄鋼材料の熱間2段据込み加工における塑性流動応力およびミクロ組織の比較実験研究"平成14年度塑性加工春季講演会論文集(5月24・26日千葉). (2001)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] K. Nakajima, Y. Tsuchida and H. Oda: "Reliability evaluation of prediction of microstructure in hot rolling of steel for eco-production"Proceedings of the International Workshop on Environmentally Conscious Metal Processing, (Aachen, Germany 26th-28th August). 73-84 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] Y. Tsuchida, T. Inoue, T. Suzuki and K. Nakajima: "Quantitative evaluation of strength in age-hardening Cu bearing steel"Proceedings of the International Workshop on Environmentally Conscious Metal Processing, (Aachen, Germany 26th-28th August). 85-95 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] H. Oda, T. Suzuki, J. Yanagimoto, K. Nakajima, Y. Isikawa, H. Yoahida, K. Obayashi: "Verification of modeling for prediction of microstructure by compatible analysis of FEM in hot upsetting of steel"Proceedings of the 2001 Japanese Spring Conference for the Technology of Plasticity, (Tokyo, 24th -27th May). 89-90 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] M. Kawano, S. Isokawa, T. Takazawa, Y. Tsuchida: "Static re-crystallization behavior of super alloy 718 in isothermal process"Proceedings of the 2001 Japanese Spring Conference for the Technology of Plasticity, (Tokyo, 24th -27th May). 81-82 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] M. Kawano, S. Isokawa, T. Takazawa, Y. Tsuchida: "Static re-crystallization behavior of super alloy 718 in non-isothermal process"Proceedings of the 2001 Japanese Spring Conference for the Technology of Plasticity, (Tokyo, 24th -27th May). 83-84 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] Y. Oda, Y. Tsubouchi, T. Tohoyama, Y. Kaneko, K. Nakajima, Y. Isokawa: "Verification of modeling for prediction of microstructure by compatible analysis of FEW in hot multi-upsetting of steel"Proceedings of the 2002 Japanese Spring Conference for the Technology of Plasticity, (Chiba, 24th -26th May). (2002)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] K. Nakajima, Y. Tsuchida, T. Suzuki, R. Koop, M. Wolske: "Comparison experiment research on plastic flow stress and microstructure of steel in hot two steps upsetting"Proceedings of the 2002 Japanese Spring Conference for the Technology of Plasticity, (Chiba, 24th -26th May). (2002)

    • Description
      「研究成果報告書概要(欧文)」より

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Published: 2003-09-17  

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