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2001 Fiscal Year Final Research Report Summary

Rapid synthesis of magnetic ceramics powders from powder mixtures by using well-controlled thermal plasmas

Research Project

Project/Area Number 11792027
Research Category

Grant-in-Aid for University and Society Collaboration

Allocation TypeSingle-year Grants
Research Field プラズマ理工学
Research InstitutionYamaguchi University

Principal Investigator

FUKUMASA Osamu  Yamaguchi University, Faculty of Engineering, Professor, 工学部, 教授 (20026321)

Co-Investigator(Kenkyū-buntansha) SAKIYAMA Satoshi  Yamaguchi University, Faculty of Engineering, Research Assistant, 工学部, 助手 (60162327)
HANO Mitsuo  Yamaguchi University, Faculty of Engineering, Associate Professor, 工学部, 助教授 (70108265)
OSAKI Katashi  Yamaguchi University, Faculty of Engineering, Associate Professor, 工学部, 助教授 (30035050)
TAKAHASHI Toru  Japan Ultra-high Temperature Materials Research Center, Senior Researcher, 山口研究所, 主任研究員
FUJIOKA Kazuo  Toda Kogyo Company, Research Manager, 経営戦略サポート本部, 経営戦略マネージャー(研究職)
Project Period (FY) 1999 – 2001
Keywordsthermal plasma processing / plasma jet / synthesis of fine particles / ferrite powders / CCD camera / β"-alumina / spraying of MgO
Research Abstract

1. Development of the well controlled thermal plasma reactor
The system consists of the forced constricted type plasma jet generator, the feed ring and the vacuum vessel. With the use of the floating constriction nozzle, our newly designed reactor produces stable plasma jet for various operating conditions.
2. Rapid synthesis of ferrite powders
Ferrite films and ferrite powders are successfully synthesized from powder mixtures of Fe_2O_3, ZnO, NiO and CuO. Ferrite with high purity can be synthesized irrespective of processing duration time and collecting position.
3. Development of the diagnostic system with CCD camera
Diagnostic system of processing plasma jet over the whole reaction region using the CCD camera with optical filters is developed. It is confirmed that with the present system and also two line method, two dimensional distribution of the jet temperature is obtained.
4. Other two thermal plasma processings
(1)Thermoelectric materials (β"- alumina) are well synthesized from powder mixtures of Al_2Q_3, Na_2CO_3 and MgO. Oxygen injection also enhances the synthesis of β"-alumina. Mo spraying produces porous films under atmospheric pressure and dense films under reduced pressure.
(2)Under some experimental conditions, MgO films are well prepared although spraying of MgO is usually said to be difficult due to its particular properties.
5. Modeling of RF thermal plasma
A numerical model is developed to clarify three-dimensional effects of carrier gas and particle injections on the thermo-fluid fields of plasma jets.

  • Research Products

    (21 results)

All Other

All Publications (21 results)

  • [Publications] S.Sakiyama: "Diagnosis of Asymmetric Thermal Plasma Jet Using Computer Tomography Technique"Jpn. J. Appl. Phys.. 38. 4567-4570 (1999)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] O.Fukumasa: "Synthesis of β"-Alumina from Powder Mixture Using Thermal Plasma Processing"Jpn. J. Appl. Phys.. 38. 4571-4575 (1999)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] 大崎 堅: "ハイブリッドアークによるC_<60>フラーレンの生成"プラズマ応用科学. 7. 85-90 (1999)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] K.Osaki: "High Thermal Efficiency-Type Laminar Plasma Jet Generator for Plasma Processing"Vacuum. 59. 47-54 (2000)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] O.Fukumasa: "Thermal Plasma Processing Syntheses of Diamond and β"-Alumina"Surface and Coatings Technology. 131. 493-499 (2000)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] O.Fukumasa: "Synthesis of New Ceramics from Powder Mixtures Using Thermal Plasma Processing"Thin Solid Films. 390. 37-43 (2001)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] 崎山 智司: "CT法とCCDカメラを用いた非軸対称熱プラズマ診断システムの開発"照明学会誌. 85. 488-492 (2001)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] 大崎 堅: "液体材料送給時のプラズマ電極型溶射ガンの特性"プラズマ応用科学. 9. 43-48 (2001)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] H.Mukunoki: "Integrated Synthesis of AMTEC Electrode by Using Controlled Thermal Plasma Processing"Thin Solid Films. 407. 92-97 (2002)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] K.Osaki: "Plasma Electrode-Type Plasma Spray Gun -Effect of Powder Loading on the Behavior of Plasma Jet"Vacuum. 65. 305-309 (2002)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] R.Tagashira: "Spraying of MgO films by Using a Well-controlled Plasma Jet"Surface and Coatings Technology. (in press). (2002)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] O.Fukumasa: "Low Friction Coatings Prepared by Plasma Electrode Type Spray Gun"Surface and Coatings Technology. (in press). (2002)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] Satoshi Sakiyama: "Diagnosis of Asymmetric Thermal Plasma Jet Using Computer Tomography Technique"Jpn. J. Appl. Phys.. 38, 7B, part1. 4567-4570 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] Osamu Fukumasa: "Synthesis of β" -Alumina from Powder Mixture Using Thermal Plasma Processing"Jpn. J. Appl. Phys.. 38, 7B, part1. 4571-4575 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] Katashi Osaki: "High Thermal Efficiency-Type Laminar Plasma Jet Generator for Plasma Processing"Vacuum. 59. 47-54 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] Osamu Fukumasa: "Thermal Plasma Processing -Syntheses of Diamond and β"-Alumina"Surface and Coating Technology. 131. 493-499 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] Osamu Fukumasa: "Synthesis of New Ceramics from Powder Mixtures Using Thermal Plasma Processing"Thin Solid Films. 390. 37-43 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] H.Mukunoki: "Integrated Synthesis of AMTEC Electrode by Using Controlled Thermal Plasma Processing"Thin Solid Films. 407. 92-97 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] Katashi Osaki: "Plasma Electrode-type Plasma Spray Gun - Effect of Powder Loading on the Behavior of Plasma Jet"Vacuum. 65. 305-309 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] R.Tagashira: "Spraying of MgO films by Using a Well-controlled Plasma Jet"Surface and Coatings Technology. in press. (2002)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] Osamu Fukumasa: "Low Friction Coatings Prepared by Plasma Electrode Type Spray Gun"Surface and Coatings Technology. in press. (2002)

    • Description
      「研究成果報告書概要(欧文)」より

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Published: 2004-04-14  

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