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2001 Fiscal Year Final Research Report Summary

Development of Energy-saving Process of Chlor-Alkali Membrane Cell with Gas-diffusion Electrode

Research Project

Project/Area Number 12355030
Research Category

Grant-in-Aid for Scientific Research (A)

Allocation TypeSingle-year Grants
Section展開研究
Research Field 化学工学一般
Research InstitutionShizuoka University

Principal Investigator

SUDOH Masao  Shizuoka University, School of Engineering, Professor, 工学部, 教授 (80154615)

Co-Investigator(Kenkyū-buntansha) NAGAMOTO Hidetoshi  Kogakuin University, School of Engineering, Professor, 工学部, 教授 (40111471)
KODA Seiichiro  University of Tokyo, Graduate School of Engineering, Professor, 大学院・工学研究科, 教授 (10011107)
OKAJIMA Keiichi  Shizuoka University, School of Engineering, Research Associate, 工学部, 助手 (60303533)
KAMEYAMA Hideo  Tokyo University of Agriculture and Technogy, School of Engineering, Professor, 工学部, 教授 (10114448)
AKIKAWA Hiroaki  The Association for the Progress of New Chemistry, Researcher
Project Period (FY) 2000 – 2001
KeywordsGas-diffusion electrode / Electrochemical process / Chlor-alkali industry / Energy saving
Research Abstract

Oxygen depolarized cathodes with gas-diffusion electrode has been expected as an excellent method for soda electrolysis because of its energy-saving and CO_2-reducing. Replacing hydrogen-evolving cathodes with oxygen cathodes significantly reduces cell voltage, which is the potential difference of these electrode reactions. The use of oxygen cathodes can lead to energy saving of 30 to 40 %. However, oxygen cathodes using gas diffusion electrode have not been practically applied yet. As one of the reasons, when a gas diffusion electrode is used in high concentrated alkaline solution at high temperature, the electrolyte solution penetrates to the gas supply layer in the gas diffusion electrode during electrolysis period. The penetration of the alkaline solution changes the electrode performance because of the decrease in the interface area of the gas-liquid-solid phase at the reaction site. The kinetics of oxygen reduction on a gas diffusion electrode has been extensively investigated, b … More ut basic data in developing the new gas diffusion electrode have not been obtained because of the quantitative data on the electrode characteristic or the mechanism of the electrode degradation are not sufficient. Therefore, it is necessary to have quantification of the electrode degradation. The purpose of this study is to improve the stability of gas-diffusion electrode for high concentrated alkaline solution at high temperature. The cathodic properties of oxygen reduction on the gas diffusion electrode were examined by AC impedance method using an equivalent circuit. The effect of the penetration of the electrolyte into gas diffusion electrode was determined quantitatively by using charge-transfer resistance and the double-layer capacitance. Comparing the electrodes using Ag and Pt catalysts of different life time, the cathode potentials and the diameter of the Nyquist plots were increased with increasing life time. The electrode characteristics using Ag catalyst was more excellent than using Pt catalyst. The surfaces of the gas diffusion electrodes were analyzed by XPS. The surfaces of the electrodes on carbon, PTFE and silver were failed away and adsorbed sodium and oxygen. The mechanism of the electrode degradation was discussed by the cathodic overpotential simulation. The increase of cathodic overpotential was affected by increasing the thickness of the thin-film than the penetration of the electrolyte into gas diffusion layer. Less

  • Research Products

    (14 results)

All Other

All Publications (14 results)

  • [Publications] Masao Sudoh: "Effect of flow mode of gas-liquid phase in graphite-felt cathode on electrochemical production of hydrogen peroxide"J. Chem. Eng. Japan. 34. 884-891 (2001)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] Masao Sudoh: "Water-repellency effct of graphite felt used for trickle-bed cathode to eletrochemically produce hydrogen peroxide"Energy and Electrochemical Processes for a Cleaner Environmen. ECSPV2001-23. 379-390 (2002)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] 須藤 雅夫: "電解酸化分解による廃水処理プロセス"ケミカルエンジニヤリング. 46. 962-967 (2001)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] 須藤 雅夫: "イオン交換膜技術に関する最近の研究動向"日本海水学会誌. 55. 268-288 (2001)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] Keiichi Okajima: "Evaluation of metal-loaded activated carbon electrode for electrochemical capacitor prepared by Plasma CVD Method"Electrochemistry. 69. 428-430 (2001)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] Keiichi Okajima: "Platinum-loaded Carbon Electrochemical Capacitors Prepared by Plasma CVD Method"Advanced Batteries and Super Capacitors. ECSPV2001-21(in printing). (2002)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] 須藤雅夫: "化学工学の進歩第35集「廃液の電解処理プロセス」"槇書店. 270 (2001)

    • Description
      「研究成果報告書概要(和文)」より
  • [Publications] M. Sudoh et al.: "Eeffect of flow mode of Gas-liquid phase in graphite-felt cathode on electrochemical production of hydrogen peroxide"J. Chem. Eng. Japan. 34. 884-891 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] M. Sudoh: "Water-repellency effect of graphite felt used for trickle-bed cathode to electrochemically produce hydrogen peroxide"Proceedings volume 2001-23 of ECS. 379-390 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] M. Sudoh: "Waste-water treatment by electrochemically oxidative degradation"Chemical Engineering. 46. 962-967 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] M. Sudoh: "Recent trend of technology on ion-exchenge membrane"Bull. Soc. Sea Water Science, Japan. 55. 268-288 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] K. Okajima: "Evaluation of metal-loaded activated carbon electrode for electrochemical capacitor prepared by plasma CVD method"Electrochemistry. 69. 428-430 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] K. Okajima: "Platinum-loaded carboon electrochemical capacitors prepared by Plasma CVD mathod"Prodeedings volume 2001-21 of ECS. (in print). (2002)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Publications] M. Sudoh: "Advaces in Chemical Engineering, Vol.35, Electrochemical treatment of pollutant waste"Maki Soten, Tokyo. 270 (2001)

    • Description
      「研究成果報告書概要(欧文)」より

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Published: 2003-09-17  

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