• Search Research Projects
  • Search Researchers
  • How to Use
  1. Back to project page

2006 Fiscal Year Final Research Report Summary

Study on a Unified Equipment Management System to Prevent Occurrence of Troubles

Research Project

Project/Area Number 15360424
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Reaction engineering/Process system
Research InstitutionWaseda University

Principal Investigator

MATSUYAMA Hisayoshi  Waseda University, Graduate School of Information, Production, and Systems, Professor, 大学院・情報生産システム研究科, 教授 (80011039)

Co-Investigator(Kenkyū-buntansha) TATENO Shigeyuki  Waseda University, Graduate School of Information Production and Systems, Associate Professor, 大学院・情報生産システム研究科, 助教授 (70243897)
TSUGE Yoshifumi  Kyushu University, Faculty of Engineering, Professor, 大学院・工学研究院, 教授 (00179988)
TAKEDA Kazuhiro  Shizuoka University, Faculty of Engineering, Associate Professor, 工学部, 助教授 (60274502)
SUZUKI Kazuhiko  Okayama University, Faculty of Engineering, Professor, 工学部, 教授 (50196797)
YMASHITA Yoshiyuki  Tohoku University, Faculty of Engineering, Associate Professor, 大学院・工学研究科, 助教授 (60200698)
Project Period (FY) 2003 – 2006
KeywordsProcess Operation and Maintenance / Process Information Analysis / Process System Design / Process Control / Fault Detection / Fault Diagnosis / Deterioration / Safety Management
Research Abstract

1. In order to select test points for erosion-corrosion of carbon steel pipes, a method was developed to predict the area with maximal shearing stress by use of computational fluid dynamics software.
2. In order to select test points for atmospheric corrosion of insulated pipes, a method was developed to predict corrosion rates by use of information obtained in the design stage, information obtained in the operation stage and information obtained from outlooks of insulations.
3. For the safety of chemical plants, safety design based on the concept of independent protection layers (IPLs) has been introduced in chemical/oil refinery industries. Risk assessment/safety design support system is proposed to develop integrated safety management environment for Chemical plants
4. A method based on support vector machine is proposed for fault detection in time series process data. Support vector machine is one of supervised leaning method. We studied how to use this method in fault detection and a … More ssessed its potentiality by using real distillation column time series data.
5. In order to clear and localize the effect of equipment trouble, new methods of fault detection and diagnosis was developed by using weak components in noisy signals. Application of the methods to both simulation and real plant showed that the faults can be accurately detected and diagnosed.
6. A nonlinear modeling technique using historical data during normal operations, which is called DB (database) modeling, has been proposed in order to predict the normal states of a dynamic process. We reported the good results of predictions with the numerical experiments by use of the tank-pipeline system, PVC batch process and the boiler plant simulator.
7. Large parts of oscillations observed in chemical plants are caused by faults of sensors or actuators. In this research, the fault detection capability of the method using high order statistics was examined and analyzed. And a control algorithm to stabilize the control system with abnormal sensors or actuators was proposed. Less

  • Research Products

    (52 results)

All 2006 2005 2004 2003

All Journal Article (52 results)

  • [Journal Article] 保温保冷配管の外面腐食による減肉量の予測2006

    • Author(s)
      松山久義
    • Journal Title

      配管技術 48・9

      Pages: 60-64

    • Description
      「研究成果報告書概要(和文)」より
  • [Journal Article] Improvement of a Fault Diagnosis Algorithm Using a Signed Digraph with Considering Stuck Faults in Sensors2006

    • Author(s)
      S.Tateno, H.Matsuyama, Y.Tsuge
    • Journal Title

      J. Chem. Eng., Japan 39・1

      Pages: 34-42

    • Description
      「研究成果報告書概要(和文)」より
  • [Journal Article] 独立防御層の確立論的リスク評価2006

    • Author(s)
      凌元錦, 鈴木和彦, 幸田武久
    • Journal Title

      計測自動制御学会論文集 42・1

      Pages: 54-61

    • Description
      「研究成果報告書概要(和文)」より
  • [Journal Article] Safety and reliability analysis in a polyvinyl chloride batch process using dynamic simulator-case study : Loss of containment incident2006

    • Author(s)
      D.Rizal, S.Tani, K.Nishiyama, K.Suzuki
    • Journal Title

      Journal of Hazardous Materials A137

      Pages: 1309-1320

    • Description
      「研究成果報告書概要(和文)」より
  • [Journal Article] Integrated Plant Maintenance management Using Enhanced RCM Mechanism2006

    • Author(s)
      H.A.Gabbar, H.Yamashita, K.Suzuki
    • Journal Title

      International Journal of Performability Engineering 2・4

      Pages: 369-381

    • Description
      「研究成果報告書概要(和文)」より
  • [Journal Article] A synergetic approach for assessing and improving equipment performance in offshore industry based on dependability2006

    • Author(s)
      V.Ebrahimipout, K.Suzuki
    • Journal Title

      Reliability Engineering & System Safety 91

      Pages: 10-19

    • Description
      「研究成果報告書概要(和文)」より
  • [Journal Article] ウェーブレット解析を用いたバッチプロセス操作プロファイルの最適化2006

    • Author(s)
      藤原幸一, 加納学, 長谷部伸治, 大野弘
    • Journal Title

      計測自動制御学会論文集 42・10

      Pages: 1143-1149

    • Description
      「研究成果報告書概要(和文)」より
  • [Journal Article] 運転データに基づく階層型品質改善システムの開発-品質制御のための操作変数選択-2006

    • Author(s)
      藤原幸一, 加納学, 長谷部伸治, 大野弘
    • Journal Title

      計測自動制御学会論文集 42・8

      Pages: 909-915

    • Description
      「研究成果報告書概要(和文)」より
  • [Journal Article] 運転データに基づく品質改善のための定性的品質情報の定量化2006

    • Author(s)
      加納学, 藤原幸一, 長谷部伸治, 大野弘
    • Journal Title

      計測自動制御学会論文集 42・8

      Pages: 902-908

    • Description
      「研究成果報告書概要(和文)」より
  • [Journal Article] An Automatic Method for Detection of Valve Stiction in Process Control Loops2006

    • Author(s)
      Yoshiyuki Yamashita
    • Journal Title

      Control Engineering Practice 14

      Pages: 503-510

    • Description
      「研究成果報告書概要(和文)」より
  • [Journal Article] Diagnosis of oscillations in process control loops2006

    • Author(s)
      Yoshiyuki Yamashita
    • Journal Title

      Computer-Aided Chemical Engineering 21

      Pages: 1605-1610

    • Description
      「研究成果報告書概要(和文)」より
  • [Journal Article] On-line extraction of qualitative movements for monitoring process plants2006

    • Author(s)
      Yoshiyuki Yamashita
    • Journal Title

      Lecture Note in Artificial Intelligence 4252

      Pages: 595-602

    • Description
      「研究成果報告書概要(和文)」より
  • [Journal Article] Discriminant analysis and control chart for the fault detection and identification2006

    • Author(s)
      X.Pei, Y.Yamashita, M.Yoshida, S.Matsumoto
    • Journal Title

      Computer-Aided Chemical Engineering 21

      Pages: 1281-1286

    • Description
      「研究成果報告書概要(和文)」より
  • [Journal Article] Application of hybrid control approach to highly nonlinear chemical processes2006

    • Author(s)
      Y.Sakakura, M.Noda, H.Nishitani, Y.Yamashita, M.Yoshida, S.Matsumoto
    • Journal Title

      Computer-Aided Chemical Engineering 21

      Pages: 1515-1520

    • Description
      「研究成果報告書概要(和文)」より
  • [Journal Article] 石油・化学工場での設備管理の動向-保安事故の防止を目指して-2006

    • Author(s)
      松山久義
    • Journal Title

      バルブ技報 20・1

      Pages: 5-21

    • Description
      「研究成果報告書概要(和文)」より
  • [Journal Article] Improvement of a Fault Diagnosis Algorithm Using a Signed Digraph with Considering Stuck Faults in Sensors2006

    • Author(s)
      S.Tateno, H.Matsuyama, Y.Tsuge
    • Journal Title

      J.Chem.Eng., Japan Vol.39, No.1

      Pages: 34-42

    • Description
      「研究成果報告書概要(欧文)」より
  • [Journal Article] Safety and reliability analysis in a polyvinyl chloride batch process using dynamic simulator-case study : Loss of containment incident2006

    • Author(s)
      Rizal, D., Tani, S., Nishiyama, K., Suzuki, K
    • Journal Title

      Journal of Hazardous Materials, A137

      Pages: 1309-1320

    • Description
      「研究成果報告書概要(欧文)」より
  • [Journal Article] Integrated Plant Maintenance management Using Enhanced RCM Mechanism2006

    • Author(s)
      Hossam A.Gabbar, Hiroyuki Yamashita, Kazuhiko Suzuki
    • Journal Title

      International Journal of Performability Engineering, Vol.2, No.4

      Pages: 369-381

    • Description
      「研究成果報告書概要(欧文)」より
  • [Journal Article] A synergetic approach for assessing and improving equipment performance in offshore industry based on dependability2006

    • Author(s)
      V.Ebrahimipout, K.Suzuki
    • Journal Title

      Reliability Engineering & System Safety, Vol.91

      Pages: 10-19

    • Description
      「研究成果報告書概要(欧文)」より
  • [Journal Article] An Automatic Method for Detection of Valve Stiction in Process Control Loops,2006

    • Author(s)
      Yoshiyuki Yamashita
    • Journal Title

      Control Engineering Practice, Vol.14

      Pages: 503-510

    • Description
      「研究成果報告書概要(欧文)」より
  • [Journal Article] Diagnosis of oscillations in process control loops,2006

    • Author(s)
      Yoshiyuki Yamashita
    • Journal Title

      Computer-Aided Chemical Engineering, Vol.21

      Pages: 1605-1610

    • Description
      「研究成果報告書概要(欧文)」より
  • [Journal Article] On-line extraction of qualitative movements for monitoring process plants,2006

    • Author(s)
      Yoshiyuki Yamashita
    • Journal Title

      Lecture Note in Artificial Intelligence, No.4252

      Pages: 595-602

    • Description
      「研究成果報告書概要(欧文)」より
  • [Journal Article] Discriminant analysis and control chart for the fault detection and identification,2006

    • Author(s)
      Xudong Pei, Yoshiyuki Yamashita, Masatoshi Yoshida, Shigeru Matsumoto
    • Journal Title

      Computer-Aided Chemical Engineering, Vol.15

      Pages: 1281-1286

    • Description
      「研究成果報告書概要(欧文)」より
  • [Journal Article] Application of hybrid control approach to highly nonlinear chemical processes,2006

    • Author(s)
      Yoshiyasu Sakakura, Masaru Noda, Hirokazu Nishitani, Yoshiyuki Yamashita, Masatoshi Yoshida, Shigeru Matsumoto
    • Journal Title

      Computer-Aided Chemical Engineering, Vol.15

      Pages: 1515-1520

    • Description
      「研究成果報告書概要(欧文)」より
  • [Journal Article] 保温保冷配管の外面腐食による減肉量の予測について2005

    • Author(s)
      松山久義, 武田和宏, 大島榮次
    • Journal Title

      高圧ガス 42・10

      Pages: 805-810

    • Description
      「研究成果報告書概要(和文)」より
  • [Journal Article] 測定器の正常値固着状態における符号付有向グラフを用いた異常診断システムの開発2005

    • Author(s)
      立野繁之, 松山久義, 柘植義文
    • Journal Title

      日本設備管理学会誌 16・4

      Pages: 131-141

    • Description
      「研究成果報告書概要(和文)」より
  • [Journal Article] Decision Support System for Atmospheric Corrosion of Carbon Steel Pipes2005

    • Author(s)
      Takeda, K., Y.Tsuge, H.Matsuyama, E.O'shima
    • Journal Title

      Lecture Notes in Computer Science 3681

      Pages: 149-154

    • Description
      「研究成果報告書概要(和文)」より
  • [Journal Article] An Integrated Model-Based Approach for Evaluation and Improving Safety Instruments in Continuous Process from Viewpoints of Maintainability, Reliability and Availability -Case Study : Offshore Industry2005

    • Author(s)
      V.Ebrahimipout, K.Suzuki
    • Journal Title

      J. Chem. Eng., Japan 38・6

      Pages: 436-445

    • Description
      「研究成果報告書概要(和文)」より
  • [Journal Article] 自己診断機能を持つ安全保護系の数理モデル2005

    • Author(s)
      凌元錦, 鈴木和彦, 幸田武久
    • Journal Title

      計測自動制御学会論文集 41・3

      Pages: 259-267

    • Description
      「研究成果報告書概要(和文)」より
  • [Journal Article] Dynamic simulator for evaluation of safety objects in batch process2005

    • Author(s)
      Rizal, D., Tani, S., Nishiyama, K., Suzuki, K.
    • Journal Title

      Computer Aided Chemical Engineering 20A/2005

      Pages: 487-492

    • Description
      「研究成果報告書概要(和文)」より
  • [Journal Article] プロセスシステムの状態監視2005

    • Author(s)
      山下善之, 加納学
    • Journal Title

      計測と制御 44・2

      Pages: 120-124

    • Description
      「研究成果報告書概要(和文)」より
  • [Journal Article] プロセス制御系の制御性能評価と監視2005

    • Author(s)
      加納学, 山下善之
    • Journal Title

      計測と制御 44・2

      Pages: 125-129

    • Description
      「研究成果報告書概要(和文)」より
  • [Journal Article] Extension of the Database Modeling to Multiple-Order Dynamic Systems2005

    • Author(s)
      Y.Tsuge, M.Morishita, K.Takeda, H.Matsuyama
    • Journal Title

      J. Chem. Eng. Japan 38・4

      Pages: 289-294

    • Description
      「研究成果報告書概要(和文)」より
  • [Journal Article] Decision Support System for Atmospheric Corrosion of Carbon Steel Pipes,2005

    • Author(s)
      Takeda, K., Y.Tsuge, H.Matsuyama, E.O'shima
    • Journal Title

      Lecture Notes in Computer Science, No.3681

      Pages: 149-154

    • Description
      「研究成果報告書概要(欧文)」より
  • [Journal Article] An Integrated Model-Based Approach for Evaluation and Improving Safety Instruments in Continuous Process from Viewpoints of Maintainability, Reliability and Availability-Case Study : Offshore Industry2005

    • Author(s)
      V.Ebrahimipout, K.Suzuki
    • Journal Title

      J.Chem.Eng., Japan Vol.38, No.6

      Pages: 436-445

    • Description
      「研究成果報告書概要(欧文)」より
  • [Journal Article] A Mathematical Model of Protective System with Self-Diagnosis2005

    • Author(s)
      Yuanjin Ling, Kazuhiko Suzuki, Takehisa Kohda
    • Journal Title

      Keisokujidouseigyogakkai Ronbunshu, Vol.41, No.3

      Pages: 259-267

    • Description
      「研究成果報告書概要(欧文)」より
  • [Journal Article] Dynamic simulator for evaluation of safety objects in batch process2005

    • Author(s)
      Rizal, D., Tani, S., Nishiyama, K., Suzuki, K.
    • Journal Title

      Computer Aided Chemical Engineering, Vol.20A/2005

      Pages: 487-492

    • Description
      「研究成果報告書概要(欧文)」より
  • [Journal Article] Extension of the Database Modeling to Multiple-Order Dynamic Systems2005

    • Author(s)
      Y.Tsuge, M.Morishita, K.Takeda, H.Matsuyama
    • Journal Title

      J.Chem.Eng.Japan, Vol.38, No.4

      Pages: 289-294

    • Description
      「研究成果報告書概要(欧文)」より
  • [Journal Article] リスクベースの安全計装システムの最適点検方策2004

    • Author(s)
      凌元錦, 鈴木和彦, 幸田武久
    • Journal Title

      計測自動制御学会論文集 40・3

      Pages: 338-345

    • Description
      「研究成果報告書概要(和文)」より
  • [Journal Article] Evolution of Multivariate Statistical Process Control : Application of Independent Component Analysis and External Analysis2004

    • Author(s)
      M.Kano, S.Hasebe, I.Hashimoto, H.Ohno
    • Journal Title

      Computers & Chemical Engineering 28・6-7

      Pages: 1157-1166

    • Description
      「研究成果報告書概要(和文)」より
  • [Journal Article] Prediction of Normal States of a Continuous Process with Load Fluctuations Using Historical Data during Normal Operations2004

    • Author(s)
      Y.Tsuge, M.Morishita, K.Takeda, H.Matsuyama
    • Journal Title

      J. Chem. Eng. Japan 37・11

      Pages: 1399-1407

    • Description
      「研究成果報告書概要(和文)」より
  • [Journal Article] A Clustered Class Distribution Approach for Process Monitoring and Fault Detection2004

    • Author(s)
      Yoshiyuki Yamashita
    • Journal Title

      Chemical Engineering Communications 191

      Pages: 302-313

    • Description
      「研究成果報告書概要(和文)」より
  • [Journal Article] Qualitative Analysis for Detection of Stiction in Control Valves2004

    • Author(s)
      Yoshiyuki Yamashtia
    • Journal Title

      Lecture Notes in Artificial Intelligence 3214

      Pages: 391-397

    • Description
      「研究成果報告書概要(和文)」より
  • [Journal Article] Probabilistic Risk Assessment on Independent Protection Layer2004

    • Author(s)
      Yuanjin Ling, Kazuhiko Suzuki, Takehisa Kohda
    • Journal Title

      Keisokujidouseigyogakkai Ronbunshu Vol.40, No.3

      Pages: 338-345

    • Description
      「研究成果報告書概要(欧文)」より
  • [Journal Article] Evolution of Multivariate Statistical Process Control : Application of Independent Component Analysis and External Analysis2004

    • Author(s)
      Manabu Kano, Shinji Hasebe, Iori Hashimoto, Hiromu Ohno
    • Journal Title

      Computers & Chemical Engineering, Vol.28, No.6-7

      Pages: 1157-1166

    • Description
      「研究成果報告書概要(欧文)」より
  • [Journal Article] Prediction of Normal States of a Continuous Process with Load Fluctuations Using Historical Data during Normal Operations2004

    • Author(s)
      Y.Tsuge, M.Morishita, K.Takeda, H.Matsuyama
    • Journal Title

      J.Chem.Eng.Japan, Vol.37, No.11

      Pages: 1399-1407

    • Description
      「研究成果報告書概要(欧文)」より
  • [Journal Article] A Clustered Class Distribution Approach for Process Monitoring and Fault Detection,2004

    • Author(s)
      Yoshiyuki Yamashita
    • Journal Title

      Chemical Engineering Communications, No.191

      Pages: 302-313

    • Description
      「研究成果報告書概要(欧文)」より
  • [Journal Article] Qualitative Analysis for Detection of Stiction in Control Valves,2004

    • Author(s)
      Yoshiyuki Yamashtia
    • Journal Title

      Lecture Notes in Artificial Intelligence, No.3214

      Pages: 391-397

    • Description
      「研究成果報告書概要(欧文)」より
  • [Journal Article] Detection and Diagnosis of Oscillations in Process Plants2003

    • Author(s)
      T.Matuo, H.Sasaoka, Y.Yamashita
    • Journal Title

      Lecture Notes in Artificial Intelligence 2773

      Pages: 1258-1264

    • Description
      「研究成果報告書概要(和文)」より
  • [Journal Article] Dimensionality reduction in computer-aided decision making2003

    • Author(s)
      Yoshiyuki Yamashita
    • Journal Title

      Computer-Aided Chemical Engineering 15

      Pages: 358-363

    • Description
      「研究成果報告書概要(和文)」より
  • [Journal Article] Detection and Diagnosis of Oscillations in Process Plants,2003

    • Author(s)
      Toru Matuo, Hideki Sasaoka, Yoshiyuki Yamashita
    • Journal Title

      Lecture Notes in Artificial Intelligence, No.2773

      Pages: 1258-1264

    • Description
      「研究成果報告書概要(欧文)」より
  • [Journal Article] Dimensionality reduction in computer-aided decision making,2003

    • Author(s)
      Yoshiyuki Yamashita
    • Journal Title

      Computer-Aided Chemical Engineering, Vol.15

      Pages: 358-363

    • Description
      「研究成果報告書概要(欧文)」より

URL: 

Published: 2008-05-27  

Information User Guide FAQ News Terms of Use Attribution of KAKENHI

Powered by NII kakenhi