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2016 Fiscal Year Annual Research Report

Ultrasonic cavitation assisted fluid jet polishing

Research Project

Project/Area Number 15H06320
Research InstitutionKyoto University

Principal Investigator

ブカン アントニー  京都大学, 工学研究科, 講師 (30756838)

Project Period (FY) 2015-08-28 – 2017-03-31
Keywords精密研磨 / 材料加工-処理 / シミュレーション
Outline of Annual Research Achievements

Fluid jet polishing is widely used in super-fine finishing of small and complex optical and prosthetic surfaces. Its advantages include highly controllable polishing footprints and absence of tool wear. But the main drawback is very low material removal rate.
To address this issue, a novel process was proposed in which ultrasonic cavitation generates micro-bubbles directly upstream of the nozzle outlet.
In this research project, we first created a numerical simulation of the acoustic and fluid dynamics in the proposed process, to confirm feasibility and optimise design parameters.
We then implemented a prototype system using a 26-130 kHz ultrasonic transducer. Experimental results show that micro-bubbles boost removal rate by up-to 380%, without causing any degradation of surface finish.

Research Progress Status

28年度が最終年度であるため、記入しない。

Strategy for Future Research Activity

28年度が最終年度であるため、記入しない。

Remarks

As well as abrasive polishing, we are now also investigating application of micro-bubble assisted water jet to fine processing of silicon wafers for semiconductor applications.

  • Research Products

    (5 results)

All 2017 2016

All Journal Article (2 results) (of which Int'l Joint Research: 2 results,  Peer Reviewed: 2 results,  Acknowledgement Compliant: 2 results) Presentation (3 results) (of which Int'l Joint Research: 2 results,  Invited: 2 results)

  • [Journal Article] A novel ultrasonic cavitation assisted fluid jet polishing system2017

    • Author(s)
      Anthony Beaucamp, Tomoya Katsuura, Zensaku Kawara
    • Journal Title

      CIRP Annals Manufacturing Technology

      Volume: 66 Pages: 1-4

    • Peer Reviewed / Int'l Joint Research / Acknowledgement Compliant
  • [Journal Article] Brittle-ductile transition in shape adaptive grinding (SAG) of SiC aspheric optics2017

    • Author(s)
      Anthony Beaucamp, Peter Simon, Phillip Charlton, Christopher King, Atsushi Matsubara, Konrad Wegener
    • Journal Title

      International Journal of Machine Tools & Manufacture

      Volume: 115 Pages: 29-37

    • DOI

      10.1016/j.ijmachtools.2016.11.006

    • Peer Reviewed / Int'l Joint Research / Acknowledgement Compliant
  • [Presentation] Process Modelling for Super-Fine Finishing of Carbides2017

    • Author(s)
      Anthony Beaucamp
    • Organizer
      1st Conference on Physical Modeling for Virtual Manufacturing Systems and Processes
    • Place of Presentation
      Speyer, Germany
    • Year and Date
      2017-06-08 – 2017-06-09
    • Int'l Joint Research / Invited
  • [Presentation] More steps towards process automation for optical fabrication2017

    • Author(s)
      David Walker, Guoyu Yu, Anthony Beaucamp, Matt Bibby, Hongyu Li, Lee McCluskey, Sanja Petrovic, Christina Reynolds
    • Organizer
      4th European Seminar on Optics Manufacturing conference
    • Place of Presentation
      Deggendorf, Germany
    • Year and Date
      2017-04-05 – 2017-04-06
    • Int'l Joint Research / Invited
  • [Presentation] 超音波キャビテーションを利用した高速流体噴射研磨2016

    • Author(s)
      勝浦知也,Beaucamp Anthony,松原厚
    • Organizer
      2016年度精密工学会秋季大会
    • Place of Presentation
      茨城大学
    • Year and Date
      2016-09-06 – 2016-09-08

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Published: 2018-01-16  

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