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2006 Fiscal Year Final Research Report Summary

Developments of the ultimate machining process for realization of ecology

Research Project

Project/Area Number 17560097
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Production engineering/Processing studies
Research InstitutionOkayama University

Principal Investigator

TSUKAMOTO Shinya  Okayama University, The graduate school of Natural Science & Technology, Professor, 大学院自然科学研究科, 教授 (80163773)

Co-Investigator(Kenkyū-buntansha) OHASHI Kazuhito  Okayama University, The graduate school of Natural Science & Technology, Associate Professor, 大学院自然科学研究科, 助教授 (10223918)
Project Period (FY) 2005 – 2006
KeywordsEnvironmental Technology / Industrial Engineering / Machining Process
Research Abstract

It is well recognized that liquid waste disposal in machining process is the one of environment concern during the last decade. In this study, the electric rust preventive machining method was developed with using water as substitution for grinding fluid, and applied for conventional grinding techniques such as cylindrical, surface, internal grinding. The grinding performances were evaluated with respected to grinding force, surface roughness, and surface quality. Further, the storage system based the electric rust preventive machining method was constructed and rust preventive effect was investigated by observation of the workpieces. The obtained results were summarized as follows ;
The electric rust preventive machining method was applied for cylindrical grinding, and investigated grinding performance in comparison with the case of grinding fluid. Rust preventive effect was confirmed with attaching of the skirt type nozzle and the insulation center. The rust preventive machining was possible for 1hour at electric power of 0.21W and the grinding performance exhibited 71.5% against grinding fluid.
The pool electrode which enables workpiece to soak in water was developed for surface grinding. The rust preventive machining became possible for 1hour at electric current of 1.0x10^<-3> and the grinding performance exhibited 88% against grinding fluid. In addition, The pool electrode prevent adhesion of contaminations on workpiece due to consecutive electric current supp electric current supply.
In case of internal grinding, the rust preventive machining became possible for 1hour and the grinding performance exhibited 76% against grinding fluid from the results of grinding force and surface roughness. Moreover, the storage without rust succeeded with using system based the electric rust preventive machining method for 72 hours at the dissipation power of 0.03W

  • Research Products

    (21 results)

All 2006 2005

All Journal Article (20 results) Book (1 results)

  • [Journal Article] 内面研削における電気防錆加工法の開発-加工液に水のみを使用するエコマシニングの提案-2006

    • Author(s)
      西川尚宏
    • Journal Title

      環境技術 35巻, 6号

      Pages: 452-459

    • Description
      「研究成果報告書概要(和文)」より
  • [Journal Article] 電気防錆水中保管法の開発-防錆剤・油剤を使わない水による金属部品保管法の提唱2006

    • Author(s)
      西川尚宏
    • Journal Title

      環境技術 35巻, 5号

      Pages: 371-377

    • Description
      「研究成果報告書概要(和文)」より
  • [Journal Article] 深穴内面オシレーション研削における砥石と工作物の熱変形挙動2006

    • Author(s)
      大橋一仁
    • Journal Title

      砥粒加工学会誌 50巻, 7号

      Pages: 409-414

    • Description
      「研究成果報告書概要(和文)」より
  • [Journal Article] Improvement of Machining Accuracy in Micro Cylindrical Traverse Grinding2006

    • Author(s)
      K.Ohashi
    • Journal Title

      Key Engineering Materials Vol. 329

      Pages: 39-44

    • Description
      「研究成果報告書概要(和文)」より
  • [Journal Article] 3D simulation of surface generation in grinding2006

    • Author(s)
      M.Sakakura
    • Journal Title

      The 9th CIRP International Workshop on Modeling of Machining Operation (CDROM)

      Pages: 287-294

    • Description
      「研究成果報告書概要(和文)」より
  • [Journal Article] Development of electric rust preventive machining method in internal grinding-Proposal on an environment-friendly machining using water instead of grinding fluid-2006

    • Author(s)
      N.Nishikawa
    • Journal Title

      Research Institute of Environmental Technology Vol.35(6)

      Pages: 452-459

    • Description
      「研究成果報告書概要(欧文)」より
  • [Journal Article] Development of electric rust preventive storage method in water-Proposal of metal parts storage using water without rust preventive agent or oil-2006

    • Author(s)
      N.Nishikawa
    • Journal Title

      Research Institute of Environmental Technology Vol.35(5)

      Pages: 371-377

    • Description
      「研究成果報告書概要(欧文)」より
  • [Journal Article] Thermal deformation of grinding wheel and workpiece in internal oscillation grinding process of deep hole2006

    • Author(s)
      K.Ohashi
    • Journal Title

      Journal of the Japan Society for Abrasive Technology Vol.50(7)

      Pages: 409-414

    • Description
      「研究成果報告書概要(欧文)」より
  • [Journal Article] Improvement of Machining Accuracy in Micro Cylindrical Traverse Grinding2006

    • Author(s)
      K.Ohashi
    • Journal Title

      Key Engineering Materials Vol.329

      Pages: 39-44

    • Description
      「研究成果報告書概要(欧文)」より
  • [Journal Article] 3D simulation of surface generation in grinding2006

    • Author(s)
      M.Sakakura
    • Journal Title

      The 9th CIRP International Workshop on Modeling of machining Operation

      Pages: 287-294

    • Description
      「研究成果報告書概要(欧文)」より
  • [Journal Article] 円筒研削における電気防錆加工法の提案-水供給における工作物の防錆効果の実験的検証-2005

    • Author(s)
      塚本真也
    • Journal Title

      精密工学会誌 71巻3号

      Pages: 337-341

    • Description
      「研究成果報告書概要(和文)」より
  • [Journal Article] Application of Cavitation Aided Machining to Micro Patterning of Glass2005

    • Author(s)
      K.Ohashi
    • Journal Title

      Proceedings of The 20th Annual ASPE Meeting

    • Description
      「研究成果報告書概要(和文)」より
  • [Journal Article] 高精度輪郭研削加工の研究(第3報)-ポールエンド砥石の深切込み研削における研削抵抗解析-2005

    • Author(s)
      藤原貴典
    • Journal Title

      精密工学会誌 71巻9号

      Pages: 1125-1130

    • Description
      「研究成果報告書概要(和文)」より
  • [Journal Article] Development of Electric Rust Preventive Machining Method in Cylindrical Grinding2005

    • Author(s)
      N.Nishikawa
    • Journal Title

      Proceedings of the Third International Conference on Leading Edge Manufacturing in 21st Century 2巻

      Pages: 653-658

    • Description
      「研究成果報告書概要(和文)」より
  • [Journal Article] Analysis of the Grinding Mechanism with Wheel Head Oscillating Type CNC Crankshaft Pin Grinder2005

    • Author(s)
      T.Fujiwara
    • Journal Title

      Key Engineering Material Vol.291-292

      Pages: 163-168

    • Description
      「研究成果報告書概要(和文)」より
  • [Journal Article] Proposal of Electricity Rust Preventive Machining Method in Cylindrical Grinding-Antirust Effect of Workpiece in Grinding with Water-2005

    • Author(s)
      S.Tsukamoto
    • Journal Title

      Journal of the Japan Society for Precision Engineering Vol.71(3)

      Pages: 337-341

    • Description
      「研究成果報告書概要(欧文)」より
  • [Journal Article] Application of Cavitation Aided Machining to Micro Patterning of Glass2005

    • Author(s)
      K.Ohashi
    • Journal Title

      Proceedings of The 20th Annual ASPE Meeting (CDROM)

    • Description
      「研究成果報告書概要(欧文)」より
  • [Journal Article] Study on High Precision Contour Grinding (3rd Report)-Grinding Force Analysis for Deep Cut Grinding with Ball-end Grinding Wheel-2005

    • Author(s)
      T.Fujiwara
    • Journal Title

      Journal of the Japan Society for Precision Engineering Vol.71(9)

      Pages: 1125-1130

    • Description
      「研究成果報告書概要(欧文)」より
  • [Journal Article] Development of Electric Rust Preventive Machining Method in Cylindrical Grinding2005

    • Author(s)
      N.Nishikawa
    • Journal Title

      Proceedings of the Third International Conference on Leading Edge Manufacturing in 21st Century Vol.2

      Pages: 653-658

    • Description
      「研究成果報告書概要(欧文)」より
  • [Journal Article] Analysis of the Grinding Mechanism wit Wheel Head Oscillating Type CNC Crankshaft Pin Grinder2005

    • Author(s)
      T.Fujiwara
    • Journal Title

      Key Engineering Material Vol.291-292

      Pages: 163-168

    • Description
      「研究成果報告書概要(欧文)」より
  • [Book] 図解 砥粒加工技術のすべて2006

    • Author(s)
      塚本眞也, 大橋一仁
    • Total Pages
      234
    • Publisher
      工業調査会
    • Description
      「研究成果報告書概要(和文)」より

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Published: 2008-05-27  

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