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2012 Fiscal Year Final Research Report

Development of high reliability joining interface of dissimilar joint of plastic and metal by using friction stir processing effect

Research Project

  • PDF
Project/Area Number 21246111
Research Category

Grant-in-Aid for Scientific Research (A)

Allocation TypeSingle-year Grants
Section一般
Research Field Material processing/treatments
Research InstitutionOsaka University

Principal Investigator

NAKATA Kazuhiro  大阪大学, 接合科学研究所, 教授 (80112069)

Co-Investigator(Kenkyū-buntansha) TSUMURA Takuya  沖縄工業高等専門学校, その他部局等, 准教授 (00283812)
TAKAHASHI Makoto  大阪大学, 接合科学研究所, 講師 (10294133)
TASHIRO Shinichi  大阪大学, 接合科学研究所, 助教 (70432424)
Project Period (FY) 2009 – 2012
Keywords接合・溶接 / 摩擦 / 異材接合 / 金属 / プラスチックス / 界面構造 / CFRP
Research Abstract

A novel joining process , friction lap welding (FLW) , to enable the direct joining of metal and plastic, was developed by using friction energy , and direct joining of light weight metals as aluminum alloy and magnesium alloy and plastics as nylon and polyethylene has been successfully made with good joint strength showing the fracture at the base material of plastics by selecting the optimum FLW conditions. In addition, special characteristics of composition and surface of metal and plastics, which were necessary for direct joining of these materials, have been made clear.

  • Research Products

    (55 results)

All 2012 2011 2010 2009 Other

All Journal Article (28 results) (of which Peer Reviewed: 28 results) Presentation (20 results) Book (1 results) Remarks (4 results) Patent(Industrial Property Rights) (2 results) (of which Overseas: 1 results)

  • [Journal Article] Microstructural characteristics and mechanical properties of non-combustive Mg-9Al-Zn-Ca magnesium alloy friction stir welded joints2012

    • Author(s)
      L.Zou、K.Nakata、J.Liao、T.Tsumura
    • Journal Title

      Material & Design

      Volume: 42巻 Pages: 505-512

    • Peer Reviewed
  • [Journal Article] Investigation of Microstructure and Mechanical Properties of Friction Stir Lap Jointed Ni Base Superalloy2012

    • Author(s)
      Kuk Hyun Song、Kazuhiro Nakata
    • Journal Title

      Material Science Forum

      Volume: 724 Pages: 482-485

    • Peer Reviewed
  • [Journal Article] Dissimilar metal joining of ZK60 magnesium alloy and titanium by friction stir welding2012

    • Author(s)
      Masayuki Aonuma、Kazuhiro Nakata
    • Journal Title

      Material Science and Engineering B

      Volume: 177巻 Pages: 543-548

    • Peer Reviewed
  • [Journal Article] Three-dimensional Visualization of Material Flow during Friction Stir Welding by Two Pairs of X-ray Transmission Systems2011

    • Author(s)
      Y.Morisada、H.Fujii、Y.Kawahito、K.Nakata、M.Tanaka
    • Journal Title

      Scripta Materialia

      Volume: 65巻 Pages: 1085-1088

    • Peer Reviewed
  • [Journal Article] Banded Structure and Its Distribution in Friction Stir Processing of 316L Austenitic Stainless Steel2011

    • Author(s)
      Y.C.Chen、H.Fujii、T.Tsumura、Y.Kitagawa、K.Nakata、K.Ikeuchi、K.Matsubayashi、Y.Fujiya、J.Katoh
    • Journal Title

      Journal of Nuclear Materials

      Volume: 420巻 Pages: 497-500

    • Peer Reviewed
  • [Journal Article] Anisotropic Property of Material Arrangement in Friction Stir Welding of Dissimilar Mg Alloys2011

    • Author(s)
      Duo Liu、Hiroyuki Nishio、Kazuhiro Nakata
    • Journal Title

      Materials & Design

      Volume: 32巻 Pages: 4818-4824

    • Peer Reviewed
  • [Journal Article] Dissimilar Metal Joining of 2024 and 7075 Aluminium Alloys to Titanium Alloys by Friction Stir Welding2011

    • Author(s)
      Masayuki Aonuma、Kazuhiro Nakata
    • Journal Title

      Materials Transactions

      Volume: 52巻 Pages: 948-952

    • Peer Reviewed
  • [Journal Article] 微細結晶粒を持つMg-Al-Zn系Mg合金の摩擦攪拌接合継手強度に及ぼすツール形状の影響2011

    • Author(s)
      山本尚嗣、廖金孫、中田一博
    • Journal Title

      日本金属学会誌

      Volume: 75巻 Pages: 91-96

    • Peer Reviewed
  • [Journal Article] Grain Orientation and Texture Evolution in Pure Titanium Lap Joint Produced by Friction Stir Welding2010

    • Author(s)
      Hong Liu、 Kazuhiro Nakata
    • Journal Title

      Materials Transactions

      Volume: 51巻 Pages: 2063-2068

    • Peer Reviewed
  • [Journal Article] Effect of calcium an intermetallic compound layer at interface of calcium added magnesium-aluminium alloy and titanium joint by friction stir welding2010

    • Author(s)
      Masayuki Aonuma、Kazuhiro Nakata
    • Journal Title

      Materials Science and Engineering B

      Volume: 173巻 Pages: 135-138

    • Peer Reviewed
  • [Journal Article] Microstructure at friction stir lap joint interface of pure titanium and steel2010

    • Author(s)
      Jinsun Liao、Naotsugu Yamamoto、Kazuhiro Nakata
    • Journal Title

      Materials Letters

      Volume: 64巻 Pages: 2317-2320

    • Peer Reviewed
  • [Journal Article] Investigation of welding parameter dependent microstructure and mechanical properties in friction stir welded pure Ti joints2010

    • Author(s)
      Hidetoshi Fujii、Yufeng Sun、Hideaki Kato、Kazuhiro Nakata
    • Journal Title

      Materials Science and Engineering A

      Volume: 527巻 Pages: 3386-3391

    • Peer Reviewed
  • [Journal Article] Microstructure and Mechanical Properties of Friction Stir Welded Joint of Zr55Cu30A110Ni5 Bulk Metallic Glass with Pure Copper2010

    • Author(s)
      Y.F.Sun、Y.S.Ji、H.Fujii、K.Nakata、K.Nogi
    • Journal Title

      Materials Science and Engineering A

      Volume: 527巻 Pages: 3427-3432

    • Peer Reviewed
  • [Journal Article] Microstructural and mechanical properties of friction-stir-welded and post-heat-treated Inconel 718 alloy2010

    • Author(s)
      K.H.Song、K.Nakata
    • Journal Title

      Journal of Alloys and Compounds

      Volume: 505巻 Pages: 144-150

    • Peer Reviewed
  • [Journal Article] Friction stir welding of pure titanium lap joint2010

    • Author(s)
      H.Liu、K.Nakata、N.Yamamoto、J.Liao
    • Journal Title

      Science and Technology of Welding and Joining

      Volume: 15巻 Pages: 428-432

    • Peer Reviewed
  • [Journal Article] 難燃性Mg合金の摩擦攪拌点接合および抵抗スポット溶接2010

    • Author(s)
      山本尚嗣、廖金孫、中田一博
    • Journal Title

      日本金属学会誌

      Volume: 74巻 Pages: 307-313

    • Peer Reviewed
  • [Journal Article] Effect of surface states of steel on microstructure and mechanical properties of lap joints of magnesium alloy and steel by friction stir welding2009

    • Author(s)
      Y.C.Chen、K.Nakata
    • Journal Title

      Science and Technology of Welding and Joining

      Volume: 15巻 Pages: 293-298

    • Peer Reviewed
  • [Journal Article] Effect of Intermetallic Compound Layer on Tensile Strength of Dissimilar Friction-Stir Weld of a High Strength Mg Alloy and Al Alloy2009

    • Author(s)
      Naotsugu Yamamoto、Jinsun Liao、Shuhei Watanabe、Kazuhiro Nakata
    • Journal Title

      Materials Transactions

      Volume: 50巻 Pages: 2833-2838

    • Peer Reviewed
  • [Journal Article] Friction Stir Lap Welding of Magnesium Alloy and Zinc-Coated Steel2009

    • Author(s)
      Y.C. Chen、K.Nakata
    • Journal Title

      Materials Transactions

      Volume: 50巻 Pages: 2598-2603

    • Peer Reviewed
  • [Journal Article] Mechanical Properties of Friction-Stir-Welded Inconel 625 Alloy2009

    • Author(s)
      Kuk Hyun Song、Kazuhiro Nakata
    • Journal Title

      Materials Transactions

      Volume: 50巻 Pages: 2498-2501

    • Peer Reviewed
  • [Journal Article] Microstructures and Mechanical Properties in Friction Stir Zone of Thixo-Molded AS41 Mg Alloy2009

    • Author(s)
      Lina Yu、Kazuhiro Nakata、Jinsun Liao
    • Journal Title

      Materials Transactions

      Volume: 50巻 Pages: 2378-2383

    • Peer Reviewed
  • [Journal Article] Effect of tool geometry on microstructure and mechanical properties of friction stir lap welded magnesium alloy and steel2009

    • Author(s)
      Y.C. Chen、K.Nakata
    • Journal Title

      Materials & Design

      Volume: 30巻 Pages: 3913-3919

    • Peer Reviewed
  • [Journal Article] Effect of Dispersed Intermetallic Particles on Microstructural Evolution in the Friction Stir Weld of a Fine-Grained Magnesium Alloy2009

    • Author(s)
      Jinsun Liao、Naotsugu Yamamoto、Kazuhiro Nakata
    • Journal Title

      Metallurgical and Materials Transactions A

      Volume: 40A巻 Pages: 2212-2219

    • Peer Reviewed
  • [Journal Article] Effect of welding speed on microstructural and mechanical properties of friction stir welded Inconel 6002009

    • Author(s)
      K.H Song、H.Fujii、K.Nakata
    • Journal Title

      Materials & Design

      Volume: 30巻 Pages: 3972-3978

    • Peer Reviewed
  • [Journal Article] Friction Stir Welding of Zr55Cu30Ni5Al10 Bulk Metallic Glass2009

    • Author(s)
      Young Su Ji、Hidetoshi Fujii、Yufeng Sun、Masakatsu Maeda、Kazuhiro Nakata Hisamichi Kimura、Akihisa Inoue、Kiyoshi Nogi、
    • Journal Title

      Materials Transactions

      Volume: 50巻 Pages: 1300-1303

    • Peer Reviewed
  • [Journal Article] Microstructural modification and mechanical property improvement in friction stir zone of thixo-molded AE42 Mg alloy2009

    • Author(s)
      Lina Yu、Kazuhiro Nakata、Jinsun Liao
    • Journal Title

      Journal of Alloys and Compounds

      Volume: 480巻 Pages: 340-346

    • Peer Reviewed
  • [Journal Article] Effect of alloying elements on interface microstructure of Mg-Al-Zn magnesium alloys and titanium joint by friction stir selding2009

    • Author(s)
      Masayuki Aonuma、Kazuhiro Nakata
    • Journal Title

      Materials Science and Engineering B

      Volume: 161巻 Pages: 46-49

    • Peer Reviewed
  • [Journal Article] Evaluation of Grain Refinement and Mechanical Property on Friction Stir Welded Inconel 6002009

    • Author(s)
      Kuk Hyun Song、Hidetoshi Fujii、Kazuhiro Nakata
    • Journal Title

      Materials Transactions

      Volume: 50巻 Pages: 832-836

    • Peer Reviewed
  • [Presentation] Friction Spot Joining of Ti-6Al-4V Alloy and SPCC2012

    • Author(s)
      Toshiki ONODA、Keisuke IKEHATA、Takuya TSUMURA、Kazuhiro NAKATA
    • Organizer
      Jisual-JW2012
    • Place of Presentation
      大阪
    • Year and Date
      20121128-30
  • [Presentation] 、Nov l Solid State Cladding of Brass to Steel Plate by Friction Stir Welding2012

    • Author(s)
      Toshikazu MATSUYAMA 、 Takuya TSUMURA、Kazuhiro AKATA
    • Organizer
      Jisual-JW2012
    • Place of Presentation
      大阪
    • Year and Date
      20121128-30
  • [Presentation] 摩擦エネルギーを利用したアルミニウムとプラスチックの異材接合2012

    • Author(s)
      池畑佳祐、中田一博
    • Organizer
      日本金属学会 2012 年秋期大会
    • Place of Presentation
      松山
    • Year and Date
      20120917-19
  • [Presentation] 摩擦攪拌点接合法によるチタン合金と軟鋼の重ね異材接合2012

    • Author(s)
      斧田俊樹、津村卓也、中田一博
    • Organizer
      日本金属学会 2012 年秋期大会
    • Place of Presentation
      松山
    • Year and Date
      20120917-19
  • [Presentation] 過共晶 Al-Si 合金とチタンとの摩擦攪拌接合部における接合界面組織2012

    • Author(s)
      青沼昌幸、森河和雄、寺西義一、中田一博
    • Organizer
      溶接学会平成 24年度春季全国大会
    • Place of Presentation
      大阪
    • Year and Date
      20120410-12
  • [Presentation] 摩擦攪拌接合を用いた黄銅と鋼の重ね異材接合性2012

    • Author(s)
      松山敏和、津村卓也、中田一博
    • Organizer
      溶接学会平成 24年度春季全国大会
    • Place of Presentation
      大阪
    • Year and Date
      20120410-12
  • [Presentation] Three-dimentional Visualization of Material Flow in FSW by X-Ray Radiography2011

    • Author(s)
      Y.Morisada 、 H.Fujii 、Y.Kawahito 、 K.Nakata 、 M.Tanaka
    • Organizer
      ECO-MATES 2011
    • Place of Presentation
      Osaka
    • Year and Date
      20111128-30
  • [Presentation] アルミニウム合金/鋼/鋼の異材点接合における突起部の効果2011

    • Author(s)
      大石郁、大田耕平、坂村勝、藤井英俊、中田一博
    • Organizer
      日本金属学会 2011年秋期大会
    • Place of Presentation
      沖縄
    • Year and Date
      20111107-09
  • [Presentation] 摩擦攪拌点接合法による純チタンと軟鋼の重ね異材接合2011

    • Author(s)
      池畑佳祐、高橋誠、津村卓也、中田一博
    • Organizer
      日本金属学会 2011年秋期大会
    • Place of Presentation
      沖縄
    • Year and Date
      20111107-09
  • [Presentation] Dissimilar Metal Joining of ZK60 Magnesium Alloy and Titanium by Friction Stir Welding2011

    • Author(s)
      M.Aonuma、K.Nakata
    • Organizer
      STAC5
    • Place of Presentation
      Kanagawa
    • Year and Date
      20110622-24
  • [Presentation] Friction Stir Spot Welding of Cold-rolled Steel Sheets with Inserted Ni-Based Bulk Metallic Glass Foil2011

    • Author(s)
      T.Tsumura、K.Nakata、H.Fujii
    • Organizer
      STAC5
    • Place of Presentation
      Kanagawa
    • Year and Date
      20110622-24
  • [Presentation] アルミニウム合金/鋼の摩擦攪拌点接合における接合界面の観察2010

    • Author(s)
      石郁、坂村勝、竹保義博、藤井英俊、中田一博
    • Organizer
      日本金属学会 2010 年秋期大会
    • Place of Presentation
      北海道
    • Year and Date
      20100925-27
  • [Presentation] Evaluation of Microstructureand Mechanical Properties of Friction Stir Welding Joints of Dissimilar Mg Alloys2010

    • Author(s)
      D.Liu、H.Nishio、K.Nakata、T.Namise、H.Yonezaki
    • Organizer
      溶接学会平成 22 年度秋季全国大会
    • Place of Presentation
      福島
    • Year and Date
      20100907-09
  • [Presentation] 球面ツールを用いたアルミ/鋼の摩擦攪拌点接合継手の機械的性質2010

    • Author(s)
      坂村勝、大石郁、竹保義博、藤井英俊、中田一博
    • Organizer
      溶接学会平成 22 年度秋季全国大会
    • Place of Presentation
      福島
    • Year and Date
      20100907-09
  • [Presentation] Friction Stir Lap Joining of Pure Titanium2010

    • Author(s)
      Hong Liu、Takuya Tsumura、Kazuhiro Nakata
    • Organizer
      溶接学会春季全国大会
    • Place of Presentation
      東京
    • Year and Date
      20100420-22
  • [Presentation] Ti-6A-4V 合金とマグネシウム合金との摩擦攪拌接合2010

    • Author(s)
      青沼昌幸、中田一博
    • Organizer
      溶接学会春季全国大会
    • Place of Presentation
      東京
    • Year and Date
      20100420-22
  • [Presentation] 摩擦攪拌接合によるZr基金属ガラス/純Alの異材接合2010

    • Author(s)
      池英沫、藤井英俊、孫王峰、稲田孝治、中田一博、野城清、横山嘉彦、木村久道、井上明久
    • Organizer
      溶接学会春季全国大会
    • Place of Presentation
      東京
    • Year and Date
      20100420-22
  • [Presentation] 摩擦攪拌接合(FSW)の進化と可能性2010

    • Author(s)
      中田一博
    • Organizer
      摩擦攪拌接合フォーラム
    • Place of Presentation
      東京
    • Year and Date
      2010-04-23
  • [Presentation] 高張力鋼摩擦攪拌接合部の組織と機械的性質2009

    • Author(s)
      北川良彦、鈴木啓一、輿石房樹、井上岳、陳迎春、中田一博
    • Organizer
      溶接学会平成 21 年度秋季全国大会
    • Place of Presentation
      徳島
    • Year and Date
      20090909-11
  • [Presentation] AMC602 マグネシウム合金とチタンとの摩擦攪拌接合2009

    • Author(s)
      青沼昌幸、津村卓也、中田一博
    • Organizer
      溶接学会平成 21 年度春季全国大会
    • Place of Presentation
      東京
    • Year and Date
      20090422-24
  • [Book] 異種材料一体化のための最新技術2012

    • Author(s)
      中田一博
    • Total Pages
      3-17
    • Publisher
      サイエンス&テクノロジー
  • [Remarks] (1)報道 日刊工業新聞 平成25年3月12日掲載「金属と炭素繊維強化プラ摩擦で低コスト接合」

  • [Remarks] (2)解説 青沼昌幸、中田一博、塑性と加工、53 巻、摩擦攪拌接合法による異種金属接合、2012 年

  • [Remarks] (3)ホームページ等

    • URL

      http://www.jwri.osaka-u.ac.jp/research/research01_3.html

  • [Remarks]

    • URL

      http://www.jwri.osaka-u.ac.jp/research/research01_3.html

  • [Patent(Industrial Property Rights)] 金属部材と樹脂部材との接合方法2012

    • Inventor(s)
      中田一博
    • Industrial Property Rights Holder
      国立大学法人大阪大学
    • Industrial Property Number
      PCT/JP2012/053839
    • Filing Date
      2012-02-17
    • Overseas
  • [Patent(Industrial Property Rights)] 金属部材と樹脂部材との接合方法2011

    • Inventor(s)
      中田一博
    • Industrial Property Rights Holder
      国立大学法人大阪大学
    • Industrial Property Number
      特願 2011-035001
    • Filing Date
      2011-02-21

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Published: 2014-08-29  

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