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2011 Fiscal Year Final Research Report

Production Process of Zinc Metal from Electric Arc Furnace Dust

Research Project

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Project/Area Number 22656171
Research Category

Grant-in-Aid for Challenging Exploratory Research

Allocation TypeSingle-year Grants
Research Field Metal making engineering
Research InstitutionTohoku University

Principal Investigator

NAGASAKA Tetsuya  東北大学, 大学院・工学研究科, 教授 (30180467)

Co-Investigator(Kenkyū-buntansha) MATSUBAE Kazuyo  東北大学, 大学院・工学研究科, 准教授 (50374997)
HIRAKI Takehito  東北大学, 大学院・工学研究科, 助教 (60550069)
Project Period (FY) 2010 – 2011
Keywords電気炉ダスト / 亜鉛 / リサイクル / Waeltz法 / 廃棄物処理
Research Abstract

Reduction of ZnO in EAF dust after the treatment with CaO by carbon or metallic iron was conducted as an optional technology for metallic Zn recovery from the dust. The specimens were six gram mixture of the reaction product from lime addition process and carbon at ZnO/C or ZnO/Fe=1/1 in molar ratio. This mixture was heated for given period at 1000 to 1100°C in Ar flow or vacuum. After heating, the condensed matters deposited on the cooling part in the apparatus was collected and analyzed by XRD and ICP. The experimental result of ZnO reduction process using the reaction products from lime addition process showed that pure metallic Zn was successfully obtained in the present work. In the Waelz process, the product is crude ZnO containing significant amount of halogens while the CaO treated dust is basically halogen-free. It may be possible to collect liquid pure zinc by the reduction of CaO treated dust with iron if the temperature of cooling part is precisely controlled.

  • Research Products

    (13 results)

All 2012 2011 2010

All Journal Article (4 results) (of which Peer Reviewed: 4 results) Presentation (8 results) Book (1 results)

  • [Journal Article] Dust Injection Technology for Reducing Dust Treatment Burden2012

    • Author(s)
      A. Tsubone, T. Momiyama, M. Inoue, R. Chairaksa, K. Matsubae and T. Nagasaka
    • Journal Title

      Iron & Steel Technology

      Volume: 9(in press)

    • Peer Reviewed
  • [Journal Article] Domestic Substance Flow of Zinc and Present Status of EAF Dust Management for Zinc Recovery in Taiwan2011

    • Author(s)
      H. W. Ma, K. Matsubae, K. Nakajima, M. S. Tsai, K. H. Shao, P. C. Chen, C. H. Lee and T. Nagasaka
    • Journal Title

      Resource Conservation and Recycling

      Volume: 56 Pages: 134-140

    • Peer Reviewed
  • [Journal Article] Present Status of EAF Dust Treatment in Eastern Asia (Keynote Lecture)2011

    • Author(s)
      K. Matsubae, K. Nakajima, H.-W. Ma, Y.-S. Jeong, J.-J. Pak and T. Nagasaka
    • Journal Title

      Proceedings of the 7th Japan-Korea Workshop on Science and Technology of Ironmaking and Steelmaking

      Pages: 1-10

    • Peer Reviewed
  • [Journal Article] New Zinc Recovery Process from EAF Dust by Lime Addition2010

    • Author(s)
      R. Chairaksa, Y. Inoue, K. Matsubae-Yokoyama, T. Hiraki and T. Nagasaka
    • Journal Title

      Proceedings of Association of Iron and Steel Technology

      Volume: 1 Pages: 271-281

    • Peer Reviewed
  • [Presentation] Present Status of EAF Dust Treatment in Japan2012

    • Author(s)
      K. Matsubae and T. Nagasaka
    • Organizer
      International Symposium on EAF Dust Treatment
    • Place of Presentation
      Tokyo
    • Year and Date
      2012-03-30
  • [Presentation] New Zinc Recovery Process from EAF Dust by CaO Addition2012

    • Author(s)
      R. Chairaksa, K. Matsubae and T. Nagasaka
    • Organizer
      International Symposium on EAF Dust Treatment
    • Place of Presentation
      Tokyo
    • Year and Date
      2012-03-30
  • [Presentation] Reduction of ZnO in CaO Treated EAF dust with Metallic Iron Powder Under Vacuum2011

    • Author(s)
      R. Chairaksa, K. Matsubae and T. Nagasaka
    • Organizer
      The 2nd International Symposium on Advanced Synthesis and Processing Technology for Materials
    • Place of Presentation
      Sendai
    • Year and Date
      2011-12-01
  • [Presentation] EAF Dust, as the most important secondary resource of zinc, Workshop on metal resource recycling2011

    • Author(s)
      T. Nagasaka
    • Organizer
      National Taiwan University
    • Place of Presentation
      Taipei, Taiwan
    • Year and Date
      2011-10-31
  • [Presentation] Reduction of ZnO in Lime Treated EAF dust with Solid Iron Powder2011

    • Author(s)
      R. Chairaksa, K. Matsubae and T. Nagasaka
    • Organizer
      162th annual meeting of the Iron and Steel Institute of Japan
    • Place of Presentation
      Osaka
    • Year and Date
      2011-09-20
  • [Presentation] Scenario Analysis on the Introduction of the Zinc Recovery Technology and Zinc Flow in Thailand2010

    • Author(s)
      R. Chairaksa, K. Matsubae and T. Nagasaka
    • Organizer
      The 9th International Conference on Ecobalance
    • Place of Presentation
      Tokyo
    • Year and Date
      2010-11-11
  • [Presentation] Evaporation Behavior of Components from CaO Treated EAF Dust under Wet Air Stream2010

    • Author(s)
      R. Chairaksa, Y. Inoue, S. Kashiwakura, K. Matsubae and T. Nagasaka
    • Organizer
      160th annual meeting of the Iron and Steel Institute of Japan
    • Place of Presentation
      Sapporo
    • Year and Date
      2010-09-26
  • [Presentation] Alkaline Leaching of Zinc from CaO Treated EAF Dust2010

    • Author(s)
      R. Chairaksa, K. Maruyama and T. Nagasaka
    • Organizer
      160th annual meeting of the Iron and Steel Institute of Japan
    • Place of Presentation
      Sapporo
    • Year and Date
      2010-09-26
  • [Book] Proceedings of International Symposium on EAF Dust Treatment, The Iron and Steel Institute of Japan2012

    • Author(s)
      K. Matsubae and T. Nagasaka
    • Total Pages
      1-171

URL: 

Published: 2013-07-31  

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