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2013 Fiscal Year Final Research Report

Development of high strength Al alloys produced by newly proposed high speed continuous casting

Research Project

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Project/Area Number 22760081
Research Category

Grant-in-Aid for Young Scientists (B)

Allocation TypeSingle-year Grants
Research Field Materials/Mechanics of materials
Research InstitutionEhime University (2011-2013)
Akita Prefectural University (2010)

Principal Investigator

OKAYASU Mitsuhiro  愛媛大学, 理工学研究科, 准教授 (40433148)

Project Period (FY) 2010-04-01 – 2014-03-31
Keywords材料設計 / プロセス / 物性・評価
Research Abstract

In this research, the high speed heated-mold continuous casting process was developed. With this casting process, high quality cast samples were produced, which exhibit excellent mechanical properties (high strength and high ductility) that are about twice as high as those for the same alloy produced by conventional gravity casting. The effects of casting speed on the mechanical properties were investigated, using the samples with different microstructural characteristics (SDAS and eutectic structures). There are linear correlations between SDAS and tensile properties. These linear correlations, however, break down, especially for UTS versus SDAS and strain versus SDAS, as the eutectic structures become more than 0.003mm in diameter, when the UTS and ductility decrease significantly. For eutectic structures larger than 0.003mm, failure is dominated by the brittle eutectic phases, for which SDAS is no longer strongly correlated with UTS and strain.

  • Research Products

    (20 results)

All 2014 2013 2012 2011 2010

All Journal Article (10 results) (of which Peer Reviewed: 10 results) Presentation (10 results)

  • [Journal Article] Mechanical Strength and Failure Characteristics of Cast Mg-9%Al-1%Zn Alloys Produced by a Heated-Mold Continuous Casting Process2014

    • Author(s)
      M. Okayasu, S. Takeuchi
    • Journal Title

      Materials Science and Engineering A

      Volume: Vol.600 Pages: 211-220

    • Peer Reviewed
  • [Journal Article] Influence of microstructural characteristics on mechanical properties of ADC12 aluminum alloy2014

    • Author(s)
      M. Okayasu, K. Ota, S. Takeuchi, H. Ohfuji, T. Shiraishi
    • Journal Title

      Materials Science and Engineering A

      Volume: Vol.592 Pages: 189-200

    • Peer Reviewed
  • [Journal Article] Corrosion and mechanical properties of cast aluminum alloys2013

    • Author(s)
      M. Okayasu, S. Takeuchi, T. Shiraishi
    • Journal Title

      International Journal of Cast Metals Research

      Volume: Vol.26 Pages: 319-329

    • Peer Reviewed
  • [Journal Article] Mechanical properties of AC4CH alloys produced by heated mould continuous casting process2013

    • Author(s)
      M. Okayasu, S. Takeuchi, Y. Ohkura, T. Shiraishi
    • Journal Title

      International Journal of Cast Metals Research

      Volume: Vol.26, No. 3 Pages: 160-167

    • Peer Reviewed
  • [Journal Article] Material Properties of Cast Aluminum Alloys Produced by Various Casting Processes2013

    • Author(s)
      M. Okayasu, K. Ota, S. Takeuchi, T. Shiraishi
    • Journal Title

      Materials Science Forum

      Volume: Vol.765 Pages: 241-244

    • Peer Reviewed
  • [Journal Article] Crystallization characteristics of primary silicon particles in cast hypereutectic Al-Si alloy2013

    • Author(s)
      M. Okayasu, S. Takeuchi, T. Shiraishi
    • Journal Title

      International Journal of Cast Metals Research

      Volume: Vol.26, No.2 Pages: 105-113

    • Peer Reviewed
  • [Journal Article] A study of the mechanical properties of an Al-Si-Cu Alloy (ADC12) produced by various casting processes2012

    • Author(s)
      M. Okayasu, Y. Ohkura, S. Takeuchi, S. Takasu, H. Ohfuji, T. Shiraishi
    • Journal Title

      Materials Science and Engineering A

      Volume: Vol.543, No.1 Pages: 185-192

    • Peer Reviewed
  • [Journal Article] Mechanical properties of Al-Si-Cu alloys produced by the twin rolled continuous casting process2012

    • Author(s)
      M. Okayasu, R. Sato, S. Takasu, A. Niikura, T. Shiraishi
    • Journal Title

      Materials Science and Engineering A

      Volume: Vol.534, No.1 Pages: 614-623

    • Peer Reviewed
  • [Journal Article] Effects of anisotropic microstructure of continuous cast Al-Cu eutectic alloys on their fatigue and tensile properties2012

    • Author(s)
      M. Okayasu, R. Sato, S. Takasu
    • Journal Title

      International Journal of Fatigue

      Volume: Vol.42 Pages: 45-56

    • Peer Reviewed
  • [Journal Article] Microstructure and material properties of an Al-Cu alloy provided by the Ohno continuous casting technique2010

    • Author(s)
      M. Okayasu, S. Takasu, S. Yoshie
    • Journal Title

      Journal of Materials Processing Technology

      Volume: Vol.210, No.11 Pages: 1529-1535

    • Peer Reviewed
  • [Presentation] アルミニウム合金鋳物の材料特性に及ぼす凝固速度の影響2014

    • Author(s)
      吉田祥, 岡安光博, 白石哲郎
    • Organizer
      日本機械学会中国四国支部学生会第44回学生員卒業発表講演会
    • Place of Presentation
      鳥取大学
    • Year and Date
      2014-03-06
  • [Presentation] 加熱鋳型式連続鋳造法で作製したAl-Mg 系アルミニウム合金鋳物の材料特性に関する研究2013

    • Author(s)
      竹内修平, 岡安光博, 大倉優樹, 白石哲郎
    • Organizer
      日本機械学会M&M2012材料力学カンファレンス
    • Place of Presentation
      愛媛大学
    • Year and Date
      2013-09-22
  • [Presentation] 様々な鋳造法で作製したAl-Si-Cu系アルミニウム合金の機械的特性に関する基礎的研究2013

    • Author(s)
      竹内修平, 岡安光博, 大倉優樹, 白石哲郎
    • Organizer
      日本金属学会2013年秋期講演大会, (第152回)
    • Place of Presentation
      金沢大学
    • Year and Date
      2013-09-17
  • [Presentation] Material Properties of Cast Aluminum Alloys Produced by Various Casting Processes2013

    • Author(s)
      M. Okayasu, K. Ota, S. Takeuchi, T. Shiraishi
    • Organizer
      6th International Light Metals Technology Conference 2013
    • Place of Presentation
      Old Windsor, UK, Beaumont Estale
    • Year and Date
      2013-07-24
  • [Presentation] 過共晶Al-Si合金の凝固プロセスに関する研究2013

    • Author(s)
      竹内修平, 岡安光博, 白石哲郎
    • Organizer
      日本材料学会四国支部第11回講演会
    • Place of Presentation
      愛媛大学
    • Year and Date
      2013-04-20
  • [Presentation] Effect of crystal orientation on mechanical properties of Aluminum alloys produced by various casting processes2012

    • Author(s)
      M. Okayasu, S. Takeuchi, T. Shiraishi
    • Organizer
      Annual meeting on American Crystallographic Association
    • Place of Presentation
      Boston, USA, Boston Westin Waterfront Hotel
    • Year and Date
      2012-07-31
  • [Presentation] 加熱鋳型式連続鋳造法で作製されたAC4CHアルミニウム合金鋳物の材料特性に関する基礎研究2012

    • Author(s)
      竹内修平, 岡安光博, 大倉優樹, 白石哲郎
    • Organizer
      日本機械学会中国四国支部第50期総会・講演会
    • Place of Presentation
      広島大学
    • Year and Date
      2012-03-08
  • [Presentation] The Mechanical Properties of the Aluminum Alloys Produced by Continuous Casting Processes2011

    • Author(s)
      M. Okayasu, S. Takasu Y. Okura, T. Shiraishi
    • Organizer
      7th IUPAC International Conference on Novel Materials and their Synthesis
    • Place of Presentation
      Shanghai, China, Fudan University
    • Year and Date
      2011-10-18
  • [Presentation] 大野式連続鋳造法で作製したアルミニウム合金鋳物の機械的性質2010

    • Author(s)
      鷹巣哲, 岡安光博, 佐藤遼, 水野衛
    • Organizer
      日本機械学会M&M2010材料力学カンファレンス
    • Place of Presentation
      長岡技術科学大学
    • Year and Date
      2010-10-10
  • [Presentation] High Mechanical and Fatigue Properties of Cast Aluminum Alloys Produced by Ohno Continuous Casting Technology2010

    • Author(s)
      M. Okayasu, S. Takasu K. Sato, M. Mizuno
    • Organizer
      International Conference on Fatigue Damage of Structural Materials VIII
    • Place of Presentation
      Massachusetts, USA, Resort and Conference Center at Hyannis
    • Year and Date
      2010-09-23

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Published: 2015-06-25  

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