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2013 Fiscal Year Final Research Report

Enhancement of refining efficiency due to fluid flow control of slag, metal and gas

Research Project

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Project/Area Number 23360330
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Metal making engineering
Research InstitutionOsaka Electro-Communication University (2013)
Hokkaido University (2011-2012)

Principal Investigator

IGUCHI Manabu  大阪電気通信大学, 工学部, 教授 (00043993)

Co-Investigator(Kenkyū-buntansha) 植田 芳昭  北海道大学, 学術研究員 (00599342)
Project Period (FY) 2011-04-01 – 2014-03-31
Keywords高温材料プロセス / 鉄鋼製錬 / ガスインジェクション / スラグ / 気泡 / 旋回噴流
Research Abstract

Molten iron can be produced in the blast furnace due to metallurgical reaction between iron ore and coke. Many kinds of impurities and inclusions however are contained in it. They must be removed by adding refining agents in the bath of reactors such as a converter. This process is called refining. The temperature of the bath is very high and, hence, mechanical agitation using an impeller cannot be applied because of severe erosion of the impeller. Gas injection method based on the gas-lift effect is therefore commonly used to agitate the bath. Enhancement of the refining efficiency is closely associated with control of the dynamic behaviors of bubbles, molten iron, and slag in the bath. Clarification of these behaviors were done on the basis of flow visualization using a high-speed camera and numerical simulation.

  • Research Products

    (52 results)

All 2014 2013 2012 2011 2010

All Journal Article (34 results) (of which Peer Reviewed: 34 results) Presentation (18 results)

  • [Journal Article] Steady approach of unsteady low-Reynolds number flow past two rotating circular cylinders2013

    • Author(s)
      Yoshiaki Ueda, Teruhiko Kida, and Manabu Iguchi
    • Journal Title

      Journal of Fluid Mechanics

      Volume: 736 Pages: 414-443

    • DOI

      10.1017/jfm.2013.503

    • Peer Reviewed
  • [Journal Article] Formation Behaviors of Microchannels in Ni-Al Alloys by Sacrificial Core Method2013

    • Author(s)
      Yuya Teshirogi, Tatsuya Ohmi, Takehiko Kumagai, and Manabu Iguchi
    • Journal Title

      J. JSEM

      Volume: 13-Special Issue Pages: s209-s212

    • Peer Reviewed
  • [Journal Article] Dynamic Behavior of Low-Density Spheres Vertically Penetrating into a Water Bath2013

    • Author(s)
      Yusuke Sakai and Manabu Iguchi
    • Journal Title

      J. JSEM

      Volume: 13-Special Issue Pages: s24-s29

    • Peer Reviewed
  • [Journal Article] 急縮小部を有する微小流路内気液二相流の気泡速度に及ぼす流路高さの影響2013

    • Author(s)
      深澤慧, 熊谷剛彦, 大参達也, 岩井和彦, 井口学
    • Journal Title

      混相流

      Volume: 27-2 Pages: 168-174

    • Peer Reviewed
  • [Journal Article] Rupture of cavity film due to water entry of horizontal superhydrophobic circular cylinders2012

    • Author(s)
      Yoshiaki Ueda and Manabu Iguchi
    • Journal Title

      International Journal of High Temperature Materials and Processes

      Volume: 31

    • DOI

      10.1515

    • Peer Reviewed
  • [Journal Article] Numerical Simulation of Gas-Liquid Two-Phase Flow in a Horizontally Placed Hydrophobic Rectangular Channel (Part 2, Influence of Abrupt Contraction)2012

    • Author(s)
      Yoshiaki Ueda, Tomoya Nakajima, Toshio Ishii, Ryoji Tsujino, and Manabu Iguchi
    • Journal Title

      International Journal of High Temperature Materials and Processes

      Volume: 31(4-5) Pages: 411-413

    • Peer Reviewed
  • [Journal Article] Numerical Simulation of Gas-Liquid Two-Phase Flow in a Horizontally Placed Hydrophobic Rectangular Channel (Part 1, Influence of Abrupt Expansion)2012

    • Author(s)
      Yoshiaki Ueda, Tomoya Nakajima, Toshio Ishii, Ryoji Tsujino, and Manabu Iguchi
    • Journal Title

      International Journal of High Temperature Materials and Processes

      Volume: 31(4-5) Pages: 405-410

    • Peer Reviewed
  • [Journal Article] Comparison of mixing time values between gas injections from centered and off-centered L-shaped top lances in the presence of swirl motion2012

    • Author(s)
      Norifumi Kochi, Koji Mori, and Manabu Iguchi
    • Journal Title

      ISIJ International

      Volume: 52-10 Pages: 1921-1923

    • Peer Reviewed
  • [Journal Article] 撥水性傾斜平板に沿って降下する液滴の移動挙動に及ぼす液滴物性値の影響2012

    • Author(s)
      酒井祐介, 井口学
    • Journal Title

      鉄と鋼

      Volume: 98-8 Pages: 389-396

    • Peer Reviewed
  • [Journal Article] Fabrication of free-form pipes containing microchannels from metal-powder raw materials2012

    • Author(s)
      Yutarou Shitara, Tatsuya Ohmi, and Manabu Iguchi
    • Journal Title

      J. JSEM

      Volume: 12-Special Issue Pages: s226-s231

    • Peer Reviewed
  • [Journal Article] Mixing time of a cylindrical bath agitated by gas injection through an off-centered L-shaped top lance2012

    • Author(s)
      Norifumi Kochi and Manabu Iguchi
    • Journal Title

      J. JSEM

      Volume: 12-Special Issue Pages: s69-s74

    • Peer Reviewed
  • [Journal Article] Characteristics of poorly-wetted two spheres penetrating into a water bath2012

    • Author(s)
      Yusuke Sakai and Manabu Iguchi
    • Journal Title

      J. JSEM

      Volume: 12-Special Issue Pages: s63-s68

    • Peer Reviewed
  • [Journal Article] Water model experiment on the entrapment of slag using polymerization2012

    • Author(s)
      Manabu Iguchi, Yutaka Sumida, Koji Mori, Tatsuya Ohmi, Yoshiaki Ueda and Keiji Nakajima
    • Journal Title

      J. JSEM

      Volume: 12-Special Issue Pages: s40-s45

    • Peer Reviewed
  • [Journal Article] Integral representation of low-Reynolds-number Hydrodynamics (Study of Stokes' paradox)2012

    • Author(s)
      Yoshiaki Ueda and Manabu Iguchi
    • Journal Title

      J. JSEM

      Volume: 12-Special Issue Pages: s34-s39

    • Peer Reviewed
  • [Journal Article] Flow past a square prism with cut corners (Effect of angle of attack)2012

    • Author(s)
      Yoshiaki Ueda, Mitsuo Kurata, Teruhiko Kida and Manabu Iguchi
    • Journal Title

      J. JSEM

      Volume: 12-Special Issue Pages: s23-s28

    • Peer Reviewed
  • [Journal Article] Cold model study of spout eye area with the slag layer simulated by low density particles2012

    • Author(s)
      Asuka Maruyama and Manabu Iguchi
    • Journal Title

      J. JSEM

      Volume: 12-Special Issue Pages: s7-s10

    • Peer Reviewed
  • [Journal Article] Micro droplets generated on a rising bubble through an oppositely charged oil/water interface2012

    • Author(s)
      Tomomasa Uemura, Yoshiaki Ueda, and Manabu Iguchi
    • Journal Title

      Journal of Visualization

      Volume: 15-2 Pages: 119-124

    • Peer Reviewed
  • [Journal Article] Water entry of stripe coated hydrophobic circular cylinders Journal of Visualization2012

    • Author(s)
      Yoshiaki Ueda and Manabu Iguchi
    • Journal Title

      Short Paper

      Volume: 15-1 Pages: 33-35

    • Peer Reviewed
  • [Journal Article] 一対の固体球が水浴内に同時に浸入するときの動的挙動2012

    • Author(s)
      酒井祐介, 井口学
    • Journal Title

      鉄と鋼

      Volume: 98-1 Pages: 1-7

    • Peer Reviewed
  • [Journal Article] 4つのタイプの空気吹き込みノズルを用いた場合の気泡噴流の熱輸送・混合の実験的評価2011

    • Author(s)
      藤林晃夫, 井口学, 石井俊夫
    • Journal Title

      実験力学

      Volume: 11-4 Pages: 371-376

    • Peer Reviewed
  • [Journal Article] Numerical observation of flow field around the water column behind a rising bubble through an oil/water interface2011

    • Author(s)
      Yoshiaki Ueda, Norifumi Kochi, Tomomasa Uemura, Toshio Ishii, and Manabu Iguchi
    • Journal Title

      ISIJ Int

      Volume: 51-11 Pages: 1940-1942

    • Peer Reviewed
  • [Journal Article] 底吹き円筒容器内におけるスラグを模した低密度粒子層に形成されるスポウトアイ2011

    • Author(s)
      丸山明日香, 井口学
    • Journal Title

      鉄と鋼

      Volume: 97-10 Pages: 519-524

    • Peer Reviewed
  • [Journal Article] 気泡流内のレイノルズ応力と乱流熱流束-単孔ノズルの実験的評価-2011

    • Author(s)
      藤林晃夫, 井口学, 石井俊夫
    • Journal Title

      実験力学

      Volume: 11-3 Pages: 96-102

    • Peer Reviewed
  • [Journal Article] Relationship between mixing time and the number of holes of a top blowing immersion nozzle in a cylindrical bath2011

    • Author(s)
      Hirofumi Ooyabu, Koji Mori, and Manabu Iguchi
    • Journal Title

      ISIJ International

      Volume: 51-9 Pages: 1561-1563

    • Peer Reviewed
  • [Journal Article] Fabrication of microchannels in metallic wire bundles by a sacrificial-core method2011

    • Author(s)
      Tatsuya Ohmi, Masayuki Sakairi, and Manabu Iguchi
    • Journal Title

      J. JSEM

      Volume: 11-Special Issue Pages: S288-S292

    • Peer Reviewed
  • [Journal Article] Fabrication of oxide coating on Ni-Al microchannel wall for catalyst supporting2011

    • Author(s)
      Yutaro Nagase, Tatsuya Ohmi, Akira Yamauchi, and Manabu Iguchi
    • Journal Title

      J. JSEM

      Volume: 11-Special Issue Pages: S284-S287

    • Peer Reviewed
  • [Journal Article] Fabrication of Ni-Al alloy transpiration cooling device by powder-metallurgical microchanneling process2011

    • Author(s)
      Masutaka Omura, Tatsuya Ohmi, Takehiko Kumagai, and Manabu Iguchi
    • Journal Title

      J. JSEM

      Volume: 11-Special Issue Pages: S272-S275

    • Peer Reviewed
  • [Journal Article] Gas-liquid two-phase flow through an orifice in millimeter-scale rectangular channel2011

    • Author(s)
      Takashi Oke, Takehiko Kumagai, Olsegun J. Ilegbusi, and Manabu Iguchi
    • Journal Title

      J. JSEM

      Volume: 11-Special Issue Pages: S53-S58

    • Peer Reviewed
  • [Journal Article] Mixing time in a cylindrical bath agitated by gas injection through a multi-hole nozzle2011

    • Author(s)
      Hirofumi Ooyabu, Ryoji Tsujino, Olsegun J Ilegbusi, and Manabu Iguchi
    • Journal Title

      J. JSEM

      Volume: 11-Special Issue Pages: S43-S46

    • Peer Reviewed
  • [Journal Article] Behavior of a droplet impacting on a flat plate2011

    • Author(s)
      Yusuke Sakai, Yoshiaki Ueda, Toshio Ishii, and Manabu Iguchi
    • Journal Title

      J. JSEM

      Volume: 11-Special Issue Pages: S25-S30

    • Peer Reviewed
  • [Journal Article] Swirl motion in a cylindrical bath caused by top lance gas injection2011

    • Author(s)
      Jinlong Wang, Hirofumi Ooyabu, Fuming Jinlong, and Manabu Iguchi
    • Journal Title

      ISIJ International

      Volume: 51-7 Pages: 1080-1085

    • Peer Reviewed
  • [Journal Article] Numerical simulation on penetration stage of a rising bubble through an oil/water interfac2011

    • Author(s)
      Norifumi Kochi, Yoshiaki Ueda, Tomomasa Uemura, Toshi Ishii, and Manabu Iguchi
    • Journal Title

      ISIJ Int

      Volume: 51-6 Pages: 1011-1013

    • Peer Reviewed
  • [Journal Article] Estimation of slip velocity on a hydrophobic wall2011

    • Author(s)
      Manabu Iguchi and Yoshiaki Ueda
    • Journal Title

      International Journal of High Temperature Materials and Processes

      Volume: 30-4/5 Pages: 311-315

    • Peer Reviewed
  • [Journal Article] Mixing time in a cylindrical bath agitated by gas injection through an L-shaped top lance in the absence of swirl motion2010

    • Author(s)
      ISIJ International
    • Journal Title

      Norifumi Kochi, Koji Mori, Yasushi Sasaki, and Manabu Iguchi

      Volume: 51-11 Pages: 1755-1761

    • Peer Reviewed
  • [Presentation] キャピラリージェット法による液体金属の動的表面張力測定2014

    • Author(s)
      脇本辰郎,前田光輝, 加藤健司,井口学
    • Organizer
      日本鉄鋼協会第165回春季講演大会講演論文集
    • Place of Presentation
      東京
    • Year and Date
      20140327-29
  • [Presentation] 水中に侵入する物体が形成するキャビティに関する研究2014

    • Author(s)
      加藤健司,南亮輔,脇本辰郎,井口学
    • Organizer
      日本鉄鋼協会第165回春季講演大会講演論文集
    • Place of Presentation
      東京
    • Year and Date
      20140327-29
  • [Presentation] 流れ学(製鋼プロセスの攪拌を対象として) 「鉄鋼精錬プロセスにおける精錬反応の基礎と応用を学ぶ」2014

    • Author(s)
      井口学
    • Organizer
      セミナー
    • Year and Date
      2014-01-15
  • [Presentation] 液中に侵入する粒子後方に形成されるキャビティの挙動に関する研究2013

    • Author(s)
      加藤健司,南亮輔,脇本辰郎,井口学
    • Organizer
      日本実験力学会講演論文集, 分科会合同ワ-クショップ 2013
    • Place of Presentation
      淡路島
    • Year and Date
      20131206-07
  • [Presentation] Effect of heating rate on microchanneling behavior in Ni-Al reactivr-sintered specimens2012

    • Author(s)
      Yuya Teshirogi, Tatsuya Ohmi, Takehiko Kumagai, and Manabu Iguchi
    • Organizer
      Proc. 7th Int. Symposium on Advanced Science and Technology in Experimental Mechanics, ISEM-7
    • Place of Presentation
      The Grand Hotel, Taipei, Taiwan
    • Year and Date
      20121108-11
  • [Presentation] Alkali Leaching of Cu-Al Alloy Microchannel Lining Layer2012

    • Author(s)
      Asuka Maruyama, Tatsuya Ohmi, Masatoshi Sakairi, and Manabu Iguchi
    • Organizer
      Proc. 7th Int. Symposium on Advanced Science and Technology in Experimental Mechanics, ISEM-7
    • Place of Presentation
      The Grand Hotel, Taipei, Taiwan
    • Year and Date
      20121108-11
  • [Presentation] Experimental investigation for flow around the turbine with cylindrical core (Effect of the mounting angle of blade)2012

    • Author(s)
      Tomoya Nakajima, Yoshiaki Ueda, and Manabu Iguchi
    • Organizer
      Proc. 7th Int. Symposium on Advanced Science and Technology in Experimental Mechanics, ISEM-7
    • Place of Presentation
      The Grand Hotel, Taipei, Taiwan
    • Year and Date
      20121108-11
  • [Presentation] Dynamic Behavior of Low-Density Spheres Vertically Penetrating into a Water Bath2012

    • Author(s)
      Yusuke Sakai and Manabu Iguchi
    • Organizer
      Proc. 7th Int. Symposium on Advanced Science and Technology in Experimental Mechanics, ISEM-7
    • Place of Presentation
      The Grand Hotel, Taipei, Taiwan
    • Year and Date
      20121108-11
  • [Presentation] Numerical simulation of swirl motion caused by an upward periodic jet in a cylindrical container2012

    • Author(s)
      Yoshiaki Ueda, Tomoya Nakajima, Tomomasa Uemura, Yasushi Sasaki, and Manabu Iguchi
    • Organizer
      Proc. 7th Int. Symposium on Advanced Science and Technology in Experimental Mechanics, ISEM-7
    • Place of Presentation
      Mechanics, ISEM-7
    • Year and Date
      20121108-11
  • [Presentation] 非定常ガス吹込みによる円筒容器内旋回現象の振幅の測定2012

    • Author(s)
      酒井祐介,設楽守良,中嶋智也,植田芳昭,井口学
    • Organizer
      日本実験力学会 2012 会年会講演会講演論文集
    • Place of Presentation
      豊橋技術科学大学, 愛知県豊橋
    • Year and Date
      20120714-15
  • [Presentation] Water model experiment on the entrapment of slag using polymerization2011

    • Author(s)
      Manabu Iguchi, Yutaka Sumida, Koji Mori, Tatsuya Ohmi, Yoshiaki Ueda and Keiji Nakajima
    • Organizer
      Proc. 6th Int. Symposium on Advanced Science and Technology in Experimental Mechanics, ISEM-6
    • Place of Presentation
      International Conferece Center, Kansai Airport, Osaka
    • Year and Date
      20111103-05
  • [Presentation] Fabrication of free-form pipes metal-powder raw materials2011

    • Author(s)
      Yutarou Shitara, Tatsuya Ohmi and Manabu Iguchi
    • Organizer
      Proc. 6 th Int. Symposium on Advanced Science and Technology in Experimental Mechanics, ISEM-6
    • Place of Presentation
      International Conferece Center, Kansai Airport, Osaka
    • Year and Date
      20111103-05
  • [Presentation] Mixing time of a cylindrical bath agitated by gas injection through an off-centered L-shaped top lance2011

    • Author(s)
      Norifumi Kochi and Manabu Iguchi
    • Organizer
      Proc. 6 th Int. Symposium on Advanced Science and Technology in Experimental Mechanics, ISEM-6
    • Place of Presentation
      International Conferece Center, Kansai Airport, Osaka
    • Year and Date
      20111103-05
  • [Presentation] Cold model study of spout eye area with the slag layer simulated by low density particles2011

    • Author(s)
      Asuka Maruyama and Manabu Iguchi
    • Organizer
      Proc. 6 th Int. Symposium on Advanced Science and Technology in Experimental Mechanics, ISEM-6
    • Place of Presentation
      International Conferece Center,Kansai Airport, Osaka
    • Year and Date
      20111103-05
  • [Presentation] Characteristics of poorly wetted two spheres penetrating into a water bath2011

    • Author(s)
      Yusuke Sakai and Manabu Iguchi
    • Organizer
      Proc. 6 th Int. Symposium on Advanced Science and Technology in Experimental Mechanics, ISEM-6
    • Place of Presentation
      International Conferece Center, Kansai Airport, Osaka
    • Year and Date
      20111103-05
  • [Presentation] 水銀浴中に設置した単孔ノズルで生成した気泡の上昇挙動2011

    • Author(s)
      井口学,千原知幸,森幸治,西原一嘉
    • Organizer
      日本設計工学会 2011年度秋季講演講演論文集
    • Year and Date
      20111020-21
  • [Presentation] 各種攪拌法の特徴と効率改善2011

    • Author(s)
      井口学, 植田芳昭,西原一嘉
    • Organizer
      日本実験力学会 2011 会年会講演会講演論文集
    • Place of Presentation
      奈良県文化会館,奈良
    • Year and Date
      20110830-0901
  • [Presentation] 斜めに水没する撥水性円柱によって形成されるキャビティ2011

    • Author(s)
      植田芳昭,井口学
    • Organizer
      混相流学会年会講演会2011(第12回)
    • Place of Presentation
      京都
    • Year and Date
      20110806-08

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Published: 2015-06-25  

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