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Prediction and control of flow properties and cooling process for a hot strip on a runout table by water film

Research Project

Project/Area Number 04452272
Research Category

Grant-in-Aid for General Scientific Research (B)

Allocation TypeSingle-year Grants
Research Field 金属加工(含鋳造)
Research InstitutionKYOTO UNIVERSITY

Principal Investigator

HATTA Natsuo  Kyoto University, Faculty of Engg., Professor, 工学部, 教授 (30026041)

Co-Investigator(Kenkyū-buntansha) FUJIMOTO Hitoshi  Kyoto University, Faculty of Engg., Assistant, 工学部, 助手 (40229050)
TAKUDA Hirohiko  Kyoto University, Faculty of Engg., Lecturer, 工学部, 講師 (20135528)
Project Period (FY) 1992 – 1993
Project Status Completed (Fiscal Year 1993)
Budget Amount *help
¥3,900,000 (Direct Cost: ¥3,900,000)
Fiscal Year 1993: ¥1,500,000 (Direct Cost: ¥1,500,000)
Fiscal Year 1992: ¥2,400,000 (Direct Cost: ¥2,400,000)
KeywordsHotrun table / Laminar cooling / Last finisher / Leidenfrost temperature / Water film flow / Estimation of cooling capacity / Film boiling heat transfer / Nusselt number / ホットランテーブル / ラミナー流 / 冷却プロセス / 濡れ現象 / 高温鋼板 / 膜沸騰 / 流れ場
Research Abstract

For a hot rolling process of sheet steel, the finishing temperature of a hot strip is controlled to be kept beyong the A_3 critical point at the exit of the last finisher. Then, the hot strip passing through the last finisher is cooled on a runout table from the autenitic finishing temperatures in the range between 820゚C and 900゚ to the coiling temperatures between 500゚ and 700゚ according to the final strip thickness and steel grade. The investigation performed here is concerned with a predictable model for the temperature change of hot steel plates cooled by a laminar water flow. The results defined here are summarized as follows :
First, it is indispensable to build up a predictable and reproducible numerical model for the flow field of the water film formed by the laminar water flow impinging on a horizonatal plate surface. In ordet to do so, first, the cold model which neglects the thermal effect has been adopted. The numerical model has been constructed using a system of the Navier … More Stokes equations governing the flow field of the water film on a plate surface. It has been confirmed that the flow field obtained by the model gives close agreement with experimental data.
Next, the temperature rise of water film has been taken into account. When the temperature of the cooling water is kept low, the initially hot red plate begins to darken in the neighborhood of the water impinging point, as soon as the water impinges on the plate. As the cooling time elapses, the circular black zone expands. The visually observed fact is a positive proof of the occurence of the wetting phenomena. The numerical model has been made so that the effective forced water cooling zone can be determined by accounting for temperature change of the water film spreading on the hot plate. As the result of comparison of the numerical results obtained by the model with the experimental ones, a fairly good agreement has been found between the two, especially near the Leidenfrost temperature.
Also, the predictable model for the estimation of the temperature change of a hot steel plate cooled by a laminar water curtain, which is horizontally moving at a certain velocity. Then, it has been confirmed that the numerical model proposed here is valid to the prediction of the cooling process of hot plate cooled by a laminar water curtain.
In conclusion, we believe that the beforemensioned desired purpose of this research has been fulfillled for the most part. However, we think that are a number of problems which remains unsolved and will continue to promote the present investigation more deeply. Less

Report

(3 results)
  • 1993 Annual Research Report   Final Research Report Summary
  • 1992 Annual Research Report
  • Research Products

    (14 results)

All Other

All Publications (14 results)

  • [Publications] 藤本 仁: "Flow Field of Annular Impinging Jet on Flat Plate" Proc.of the 5th Int.Symposium on Compu.Fluid Dynamics. 1. 211-214 (1993)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] 八田夏夫: "Thermal Calculation of the Hot Rolling Process of Sheet Aluminium" Archive of Applied Mechanics. 62. 435-446 (1992)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] 宅田裕彦: "Modelling of Comprehensive Formula for Flow Curves of Aluminium Alloys at Elevated Temperatures" Materials Transactions,JIM. 34. 711-717 (1993)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] 八田夏夫: "流れの計算" 森北出版 (近刊予定),

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] Hitoshi Fujimoto, Osamu Takahashi, Hirohiko Takuda, Hiroshi Maki and Natsuo Hatta: ""Flow Field of Annular Impinging Jet on Flat Plate"" Proceedings of the 5th International Symposium on Computational Fluid Dynamics. vol.1. 211-214 (1993)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] Hirohiko Takuda, Shiomi Kikuchi and Ntsuo Hatta: ""Modelling of Comprehensive Formula for Flow Curves of Aluminium Alloys at Elevated Temperatures"" Materials Transactions, JIM. vol.34. 711-717 (1993)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] Natsuo Hatta, Hirohiko Takuda, Hitoshi Fujimoto and Miechihiko Ueda: ""Thermal Calculation of the Hot Rolling Process of Sheet Auminium"" Archive of Applied Mechanics. 62. 435-446 (1992)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] 藤本 仁: "Flow field of annular impinging jet on flat plate" Proc.of the 5th Int.Symposium on Comp.Fluid Dynamics. 1. 211-214 (1993)

    • Related Report
      1993 Annual Research Report
  • [Publications] 藤本 仁: "平板上に形成される放射状の水膜流の数値解析" 数値流体力学シンポジウム講演論文集. 6. 393-394 (1992)

    • Related Report
      1992 Annual Research Report
  • [Publications] 八田 夏夫: "平板上を流れる水膜流の数値解析" CAMP-ISIJ. 5. 1546- (1992)

    • Related Report
      1992 Annual Research Report
  • [Publications] 八田 夏夫: "平板上を流れる水膜流の膜厚に対する表面粗さの影響" CAMP-ISIJ. 5. 1545- (1992)

    • Related Report
      1992 Annual Research Report
  • [Publications] 八田 夏夫: "水膜流の自由表面の数値解析" CAMP-ISIJ. 5. 1544- (1992)

    • Related Report
      1992 Annual Research Report
  • [Publications] 八田 夏夫: "水棒が平板に衝突して形成される水膜の流れ場" CAMP-ISIJ. 5. 506- (1992)

    • Related Report
      1992 Annual Research Report
  • [Publications] 八田 夏夫: "スリットラミナ流が平板に衝突したときの水膜の流れ場" CAMP-ISIJ. 5. 507- (1992)

    • Related Report
      1992 Annual Research Report

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Published: 1992-04-01   Modified: 2016-04-21  

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