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Consturuction of Analysis System for Deformation Behavior during Solidification of Metallic Materials

Research Project

Project/Area Number 04555161
Research Category

Grant-in-Aid for Developmental Scientific Research (B)

Allocation TypeSingle-year Grants
Research Field 金属加工(含鋳造)
Research InstitutionThe University of Tokyo

Principal Investigator

UMEDA Takateru  The Univ.of Tokyo Faculty of Engineering, Professor, 工学部, 教授 (50011078)

Co-Investigator(Kenkyū-buntansha) NAKAJIMA Keiji  Sumitomo Metal Industries Iron & Steel Research Laboratories, Researcher, 研究員
IKEDA Minoru  The Univ.of Tokyo Faculty of Engineering, Research Associat, 工学部, 助手 (50167243)
中島 敬治  住友金属(株), 鉄鋼技術研究所, 研究員
Project Period (FY) 1992 – 1993
Project Status Completed (Fiscal Year 1993)
Budget Amount *help
¥11,100,000 (Direct Cost: ¥11,100,000)
Fiscal Year 1993: ¥5,000,000 (Direct Cost: ¥5,000,000)
Fiscal Year 1992: ¥6,100,000 (Direct Cost: ¥6,100,000)
KeywordsCarbon steel / Cu-(2-8%)Sn alloys / High temperature deformation / Zero Strength Temperature (ZST) / Zero Ductility Temperature (ZDT) / Solid-liquid coexisting temperature / 固液共存 / 強度 / 延性 / デンドライト / ひずみ速度 / ミクロ偏析 / MnS
Research Abstract

For metals processings which aim at higher quality and higher productivity, solidification crack is one of the worst obstruction variables to overcome. Therefore we investigated the deformation behavior of carbon steels and copper-tin alloys during and after solidification. We carried out high temperature tensile tests for samples which have higher carbon contents to 0.8wt% and for samples which have higher sulfur contents. We also investigated the influence of strain rate on mechanical properties during solidification of 0.6wt%C samples. As a result of the high temperature tensile test, ZST(Zero Strength Temperature) was determined to be the temperature which corresponds to the solid fraction of about 0.7 for both high carbon samples and high sulfur samples as is same with the previous experimental results. On the contrary little ductility was observed even below the temperature at which solidification completes according to the numerical analysis, and ZDT could not be determined. The reason why ZDT does not correspond to the solid fraction of 1 seems to be the low purity of the samples compared with the previously tested samples. For example, having both sulfur and phosphorus are more contained for about. However the mechanism of causing the ZDT drop remains unexplained. The increase of strain rate gave rise of the tensile strength, and around 5mm displacement was measured under strain rate of 10^<-3>/s though little displacement was observed under strain rate of 10^0-10^<-2>/s. Consequently it is concluded that the mechanical properities depend on the strain rate even in the solidification temperature range.
As for copper-tin alloys deformation behavior under strain tate of 10^0-10^<-4>/s was measured at the temperature range below the solidus. Regression equations for tensile strength, flow stress and elongation are obtained in relation to testing temperature, strain rate and/or strain.

Report

(3 results)
  • 1993 Annual Research Report   Final Research Report Summary
  • 1992 Annual Research Report
  • Research Products

    (7 results)

All Other

All Publications (7 results)

  • [Publications] 中川 剛: "高炭素鋼の凝固過程における変形挙動" 材料とプロセスNo.1. 7. 173-174 (1994)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] 大島浩敬: "銅-錫系合金連続鋳造鋳片の高温変形挙動に及ぼすひずみ速度の影響" 日本鋳物協会第122回全国講演大会講演概要集. 24 (1993)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] T.Nakagawa: "Deformation behavior during solidification of high carbon steels" CANP. No.17. 173-174 (1994)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] H.Ohshima: "Effect of strain vate on high temperature deformation of continuously cast Cu-Sn alloys for lead frame uses" 122th Grand meeting of Japan Foundrymen's society. 24. (1993)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1993 Final Research Report Summary
  • [Publications] 中川剛: "高炭素鋼の凝固過程における変形挙動" 材料とプロセスNo.1. 7. (1994)

    • Related Report
      1993 Annual Research Report
  • [Publications] 大島浩敬: "銅-錫系合金連続鋳造鋳片の高温変形挙動に及ぼすひずみ速度の影響" 日本鋳物協会第122回全国講演大会講演概要集. 24 (1993)

    • Related Report
      1993 Annual Research Report
  • [Publications] 梅田 高照 中川 剛: "固液共存域における炭素鋼の変形挙動に及ぼすひずみ速度の影響" 鉄と鋼.

    • Related Report
      1992 Annual Research Report

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Published: 1992-04-01   Modified: 2016-04-21  

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