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Preparation of Long Alumina Whiskers

Research Project

Project/Area Number 04555184
Research Category

Grant-in-Aid for Developmental Scientific Research (B)

Allocation TypeSingle-year Grants
Research Field 無機工業化学・無機材料工学
Research InstitutionTokyo Institute of Technology

Principal Investigator

OKADA Kiyoshi  Tokyo Institute of Technology, Faculty of Engineering, Professor, 工学部, 教授 (80114859)

Co-Investigator(Kenkyū-buntansha) TARUTA Seiichi  Shinshu University, Faculty of Engineering, Lecturer, 工学部, 講師 (00217209)
HAYASHI Shigeo  Tokyo Institute of Technology, Faculty of Engineering, Associate, 工学部, 助手 (20218572)
Project Period (FY) 1992 – 1994
Project Status Completed (Fiscal Year 1994)
Budget Amount *help
¥4,600,000 (Direct Cost: ¥4,600,000)
Fiscal Year 1994: ¥800,000 (Direct Cost: ¥800,000)
Fiscal Year 1993: ¥800,000 (Direct Cost: ¥800,000)
Fiscal Year 1992: ¥3,000,000 (Direct Cost: ¥3,000,000)
KeywordsAlumina / Whisker / Aluminum fluoride / Vapor reaction / Mechanical property / ウィスカー
Research Abstract

Alumina whiskers were synthesized by chemical vapor reaction of alumium fluoride hydrolyzing at high temperatures. Synthesis was performed with changing important factors such as the species and flow rate of sarrier gas, partial gas pressure of H_2O,and temperature and time of reaction. When one step synthetic method to sublimate aluminum fluoride and deposit alumina whiskers on a substrate, the whiskers can be grown up to around 20 mm in length at reaction temperature of 1200゚C.The whiskers grew from wall to center of the reaction tube perpendicular to the flow direction of the carrier gas.Since droplet like precipitate was found on the tip of the whiskers, the whiskers were considered to grow by the vapor-liquid-solid (VLS) mechanism.The droplet contained potassium and sodium elements as impurities and they formed melt at high temperature.
Tensile strength of the whiskers was measured by the Iwanaga et al. (1992)method and present study's method. The strength showed apparent dependence for the cross section area of the whiskers and was several GPa at cross section area of 10 mum^2. However, the present values were 10 to 10^2 lower than those reported by Levitt(1966). The present whiskers were found to contain some content of fluorine by XPS chemical analysis and was considered to be the main cause for low strength. Therefore, synthesis of whiskers under further higher reaction temperature was examined using two step synthetic method to avoid incorporation of fluorine in the whiskers. Whiskers were obtained by this method when adding iron metal as an impurity and using mullite ceramics as a substrate. However, the whiskers obtained were shorter in length and lower in yield than the former synthetic method and it was necessary to find further optimum experimental conditions for the second synthetic method.

Report

(4 results)
  • 1994 Annual Research Report   Final Research Report Summary
  • 1993 Annual Research Report
  • 1992 Annual Research Report
  • Research Products

    (3 results)

All Other

All Publications (3 results)

  • [Publications] K. OKADA, Y. KAMISHIMA, H. MUTOHI, S. HAYASHI: "Proponation of Y-IZO/AbA3whisker proforin by an in sita methool" J. Materials Science. 29. 4081-85 (1994)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] K.Okada, Y.Kameshima, H.Mutoh & S.Hayashi: "Preparation of Y-TZP/Al_2O_3 whisker preform byan in situ method" J.Mater.Sci.29. 4081-4085 (1994)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1994 Final Research Report Summary
  • [Publications] K.OKADA,Y.KAMESHIMA,H.MUTOH & S.HAYASHI: "Preparation of Y-TZP/Al_2O_3 whisker preform by an in situmethod" J.Materials Science. 29. 4081-85 (1994)

    • Related Report
      1994 Annual Research Report

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Published: 1992-04-01   Modified: 2016-04-21  

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