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A Study on Multi-functional Machine Tools for Agile Manufacturing

Research Project

Project/Area Number 06650141
Research Category

Grant-in-Aid for General Scientific Research (C)

Allocation TypeSingle-year Grants
Research Field 機械工作・生産工学
Research InstitutionKYOTO UNIVERSITY

Principal Investigator

KAKINO Yoshiaki  Kyoto University, Graduate School of Engineering, Professor, 工学研究科, 教授 (00026204)

Co-Investigator(Kenkyū-buntansha) MATSUBARA Atsushi  Kyoto University, Graduate School of Engineering, Research Associate, 工学研究科, 助手 (80243054)
IHARA Yukitoshi  Kyoto University, Graduate School of Engineering, Research Associate, 工学研究科, 助手 (90213199)
Project Period (FY) 1994 – 1995
Project Status Completed (Fiscal Year 1995)
Budget Amount *help
¥2,400,000 (Direct Cost: ¥2,400,000)
Fiscal Year 1995: ¥600,000 (Direct Cost: ¥600,000)
Fiscal Year 1994: ¥1,800,000 (Direct Cost: ¥1,800,000)
Keywordsagile manufacturing / process concentration / multi-functional machine tools / ball screw with high lead / high speed, high productive machining / feed drive system / 高速・高能率加工 / 主軸系 / 送り系
Research Abstract

(1) Development of Feed drive system with high speed and high stiffness
the feed drive systems have been studied and developed, which consist of ball screws with 20 mm in lead and sero motors with 3,000 rpm revolution and low inertia, and their performances have been investigated. It has been cleared that top speed 60 m/min and accelaration rate 1.0G were realized by the feed drive systems and the sero stiffness did not decrease by using sero parameter tuning. However we have to develop the counter measures for thermal elongation of ball screw due to fairly large temperature elevation under high speed running.
(2) Cutting Performance tests
The machining center with high lead ball screw drive systems has been developed, based upon the results which were confirmed at (1). The cutting tests of alminum alloy workpieces and cast iron workpieces have been conducted by the machining center. These workpieces are used for passenger's engine parts, which are main target of agile manufacturing. At the face milling and end milling the productivities were 5-20 times improved by the machining center compare to conventional cutting used at the present transfer lines. But at the drilling of cast iron workpiece the tool lifes of used drills were not sufficiently long to high speed cutting.

Report

(3 results)
  • 1995 Annual Research Report   Final Research Report Summary
  • 1994 Annual Research Report
  • Research Products

    (13 results)

All Other

All Publications (13 results)

  • [Publications] Y. Kakino: "Rectify-Machining of Complicated Machine Parts with High Accuracy by Machining and Measuring Center" Proc. of Japan-USA Symposium on Flexible Automation. 367-372 (1994)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] 垣野義昭: "NC工作機械における送り駆動系のトータルチューニングに関する研究(第2報)-1軸のサーボパラメータチューニング-" 精密工学会誌. 61巻2号. 268-272 (1995)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] Y. Kakino: "High Speed, High Productive Machining of Automobile Parts by Machining Center with High Speed and High Accelaration Rate" Proc. of ICPCG '96. (発表予定). (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] Yoshiaki Kakino: "Rectify-Machining of Complicated Machine Parts with High Accuracy by Machining and Measuring Center" Proc.of Japan-USA Symposium on Flexible Automation. 367-372 (1994)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] Yoshiaki Kakino: "A study on Total Tuning of Feed Drive System of NC Machine Tools (2nd Report)-1 A is sero Parameter Tuning" Journal of JSPE. Vol.61, No.2 (in Japanese). 268-272 (1995)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] Yoshiaki Kakino: "High Speed, High Productive Machining of Automobile Parts by Machining Center with High Speed and High Accelaration Rate." Proc.of ICPCG '96. (to be published.).

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1995 Final Research Report Summary
  • [Publications] Y. Kakino: "Rectify-Machining of Complicated Machine Parts with High Accuracy by Machining and Measuring Center" Proc. of Japan-USA Symposium on Flexible Automation. 367-372 (1994)

    • Related Report
      1995 Annual Research Report
  • [Publications] 垣野義昭: "NC工作機械における送り駆動系のトータルチューニングに関する研究 -(第2報)-1軸のサーボパラメータチューニング-" 精密工学会誌. 61巻2号. 268-272 (1995)

    • Related Report
      1995 Annual Research Report
  • [Publications] Y. Kakino: "High Speed, High productive Machining of Automobile Parts by Machining Center with High Speed and High Accelaration Rate" Proc. of ICPCG '96. (発表予定). (1996)

    • Related Report
      1995 Annual Research Report
  • [Publications] Yoshiaki Kakino: "The Development of Rectify-Machining System by Machining and Measuring Center" Proc.of 3 rd International Conf.on Ultra-Precision in Manufacturing Engineering. 211-214 (1994)

    • Related Report
      1994 Annual Research Report
  • [Publications] Yoshiaki Kakino: "Rectify-Machining of Complicated Machine Parts with High Accuracy by Machining and Measuring Center" Proc.of Japan-USA Symposium on Flexible Automation. 1367-1372 (1994)

    • Related Report
      1994 Annual Research Report
  • [Publications] Yoshiaki Kakino: "Development of Grinding Support System GSX for Grinding Center" Advancement of Intelligent Production. 455-460 (1994)

    • Related Report
      1994 Annual Research Report
  • [Publications] 垣野義昭: "リニアモータ応用工作機械に関する研究(第1報)-リニアACサーボモータを用いた送り駆動系の性能評価-" 1994年度精密工学会秋季大会講演会講演論文集. 19-20 (1994)

    • Related Report
      1994 Annual Research Report

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Published: 1994-04-01   Modified: 2016-04-21  

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