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Prediction and control of powder entrapping at meniscus of molten steel in a continuous casting mold

Research Project

Project/Area Number 07555519
Research Category

Grant-in-Aid for Scientific Research (A)

Allocation TypeSingle-year Grants
Section試験
Research Field Material processing/treatments
Research InstitutionKYOTO UNIVERSITY

Principal Investigator

HATTA Natsuo  Kyoto University, Department of Energy Science and Technology, Professor, エネルギー科学研究科, 教授 (30026041)

Co-Investigator(Kenkyū-buntansha) TAKATANI Kouji  Sumitomo Metal Industories, Ltd., Kashima Steel Works, Senior Engineer, 鉄鋼技術研究所, 主任研究員
FUJIMOTO Hitoshi  Kyoto University, Department of Energy Science and Technology, Instructor, エネルギー科学研究科, 助手 (40229050)
TAKUDA Hirohiko  Kyoto University, Department of Energy Science and Technology, Associate Profess, エネルギー科学研究科, 助教授 (20135528)
Project Period (FY) 1995 – 1996
Project Status Completed (Fiscal Year 1996)
Budget Amount *help
¥4,500,000 (Direct Cost: ¥4,500,000)
Fiscal Year 1996: ¥4,500,000 (Direct Cost: ¥4,500,000)
Keywordsmold / powder entrapping / numerical analysis / multi-phase flow / multi-fluid model / water model / free surface / immersion nozzle / 流動様式
Research Abstract

First, we have analyzed the flow field of molten steel in a continuous casting mold, focusing upon the unsteady behavior of the free surface profile and velocity. The computation has been performed using the MAC-type solution method to a finite differencing approximation of the three-dimensional Navier-Stokes equations for incompressible fluid flow. Here, the non-steady body-fitted coordinate system has been used. According to the numerical results, the effects of the casting speed and the kind of nozzle on the flow structure of molten steel have been found to be remarkable. Also, the experiment has been undertaken to measure the surface velocity distribution, using water instead of molten steel. It has been confirmed that the numerical results are in good agreement with the experimental data.
Next, we have numerically analyzed the influence of the free surface fluctuation on the movement of hypothetical spherical materials (instead of melted powder) which are placed just below meniscus. The numerical model for liquid-particles two-phase flow has been built up by incorporating the particle trajectory method into the system of equations on the basis of the two-fluid model. According to the numerical results, the large particles whose diameter are of the order of 1mm rise to the liquid surface in a short time owing to the buoyancy force. On the other hand, motion of smaller particles follows the liquid flow. The flow field is changeable depending on the outflow angle of immersion nozzle as well as the casting speed. Also, it has been found that the powder entrapping occurs owing to the shear stress on condition that two vortical structures are formed near the free surface.

Report

(3 results)
  • 1996 Annual Research Report   Final Research Report Summary
  • 1995 Annual Research Report
  • Research Products

    (27 results)

All Other

All Publications (27 results)

  • [Publications] 八田夏夫: "溶鋼の鋳型内流動における自由表面形状と流速の非定常挙動" 鉄と鋼. 36. 285-290 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] 八田夏夫: "変形を伴う気泡まわりの流れ場の解析" 資源と素材. 111. 630-636 (1995)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] 八田夏夫: "揚鉱管内を上昇する固気液3相流体の流動に関する数値モデル" 資源と素材. 111. 637-642 (1995)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] 八田夏夫: "揚鉱管途中の空気注入による2相流から3相流への遷移を含めた非平衡な流れ場の理論解析" 資源と素材. 112. 81-88 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] 藤本 仁: "管摩擦が鉛直管内における非平衡流動と揚鉱特性に及ぼす効果" 資源と素材. 113. 133-139 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] 八田夏夫: "熱の流れ" 森北出版, 208 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Natsuo Hatta: "Nonsteady Behavior of Free Surface Configuration and Velocity Distribution in a Flow Field of Molten Steel in a Mold" Tetsu-to-Hagane. 82. 285-290 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Natsu Hatta: "A Numerical Analysis of Flow Fields around a Deformable Gas Bubble Rising through an Incompressible Viscous Fluid in a Pipe" Shigen-to-Sozai. 111. 630-636 (1995)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Natsu Hatta: "Numerical Model for Gas-Liquid-Solid Three-Phase Mixture Flow in a Lifting Pipe" Shigen-to-Sozai. 111. 637-642 (1995)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Natsu Hatta: "Theoretical Analysis for Non-Equilibrium Flow Fields with Transitional Process from Two-Phase to Three-Phase Mixtures by Injecting Air Halfway into Lifting Pipe" Shigen-to-Sozai. 112. 81-88 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Hitoshi Fujimoto: "Effect of Pressure Drop Owing to Friction between Pipe Inner Wall and Water on Non-equilibrium Flow Fields in an Airlifting Pipe" Shigen-to-Sozai. 113. 133-139 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Natsuo Hatta: Introduction to Heat Flow. Morikita, 208 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] 八田夏夫ら: "溶鋼の鋳型内流動における自由表面形状と流速の非定常挙動" 鉄と鋼. 36・4. 285-290 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] 藤本仁ら: "管摩擦が鉛直管内における非平衡流動と揚鉱特性に及ぼす効果" 資源と素材. 113. 133-139 (1997)

    • Related Report
      1996 Annual Research Report
  • [Publications] 八田夏夫: "変形と伴う気泡まわりの流れ場の解析" 資源と素材. 111. 630-636 (1995)

    • Related Report
      1996 Annual Research Report
  • [Publications] 八田夏夫: "揚鉱管内を上昇する固気液3相流体の流動に関する数値モデル" 資源と素材. 111. 637-642 (1995)

    • Related Report
      1996 Annual Research Report
  • [Publications] 八田夏夫: "揚鉱管途中の空気注入による2相流から3相流への遷移を含めた非平衡な流れ場の理論解析" 資源と素材. 112. 81-88 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] 八田夏夫: "熱の流れ" 森北出版, 208 (1997)

    • Related Report
      1996 Annual Research Report
  • [Publications] 八田夏男: "変形を伴う気泡まわりの流れ場の数値解析" 資源と素材. 111. 630-636 (1995)

    • Related Report
      1995 Annual Research Report
  • [Publications] 八田 夏男: "揚鉱管内を上昇する固気液3相流体の流動に関する数値モデル" 資源と素材. 111. 637-642 (1995)

    • Related Report
      1995 Annual Research Report
  • [Publications] 八田 夏男: "揚鉱管途中の空気注入による2相流から3相流への遷移を含めた非平衡な流れ場の数値解析" 資源と素材. (発表予定).

    • Related Report
      1995 Annual Research Report
  • [Publications] Natsuo Hatta: "Nimerical Analysis of Deformation Behaviro of a Water Droplet Impinging on a Solid Surfoce at Room Temperature" ISIJ International. 35. 1094-1098 (1995)

    • Related Report
      1995 Annual Research Report
  • [Publications] Natsuo Hatta: "Deformation Process of a Water Droplet Impinging on a Solid Surface" Transoctions of ASME, Journal of Fluids Engineering. 117. 394-401 (1995)

    • Related Report
      1995 Annual Research Report
  • [Publications] Hitoshi Fujimoto: "Deformation and Rebounding Processes of a Water Droplet Impinging on a Flat Surface Above the leidenfrost Temperature" Transactions of ASME, Journal of Fluids Engineering. 118(発表予定).

    • Related Report
      1995 Annual Research Report
  • [Publications] 八田 夏夫: "溶鋼の鋳型内流動における自由表面形状と流速の非定常挙動" 鉄と鋼. (掲載予定).

    • Related Report
      1995 Annual Research Report
  • [Publications] 高谷 幸司: "最近の高炉数学モデル" 鉄と鋼. 81. 1031-1036 (1995)

    • Related Report
      1995 Annual Research Report
  • [Publications] 高谷 幸司: "コンピュータによるプロセス解析シミュレーションの現状" 住友金属技報. 47. 45-53 (1995)

    • Related Report
      1995 Annual Research Report

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Published: 1996-04-01   Modified: 2016-04-21  

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