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Theoretical and Experimental Vertification for Onset and Extrnsion of Surface Deflections of Sheet Metal in Press Forming

Research Project

Project/Area Number 07650086
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Materials/Mechanics of materials
Research InstitutionTokyo University of Agriculture and Technology

Principal Investigator

SAWADA Takao  Tokyo University of Agriculture and Technology, Engineering Faculty, Professor, 工学部, 教授 (60007771)

Project Period (FY) 1995 – 1996
Project Status Completed (Fiscal Year 1996)
Budget Amount *help
¥2,200,000 (Direct Cost: ¥2,200,000)
Fiscal Year 1996: ¥200,000 (Direct Cost: ¥200,000)
Fiscal Year 1995: ¥2,000,000 (Direct Cost: ¥2,000,000)
KeywordsPress forming / Bifurcation / Buckling / Wrinkling / Surface Deflection / Finite element method / Optical measurement / Measurment of distortion / プレス成形 / せん断応力
Research Abstract

In this report two results are obtained. First, the experimental method is developed to detect the quantity of surface deflections and its location on the sheet metal. That is, the grating of the parallel straight line are projected on the product of sheet metal after press forming and the reflected image of the grating is taken by an image-sensing camera, from the data of which the quantity and the location of surface deflections are measured by using the successive approximation method. The location of the surface deflection can be connected with the numerical result of the finite element method, which will advance the research more and more. In addition this method is more sensitive to the surface deflections than the needle type contour measuring apparatus because it measures the inclination of the sheet metal surface.
Surface deflection is said to be caused by the buckling phenomenon, where the method to detect the surface deflection is developed. The bifurcation point of sheet metal under compression is numerically analyzed. While the sheet metal with imperfection under compression is analyzed, it is shown that the shear stress grows at the instance when the surface deflection becomes large violently. This suggests that the onset of the buckling can be found by the observation of the shear stress. Therefore, the beginning point of the surface deflection of sheet metal under press forming can be easily found instead of using an eigenvalue analysis. Experimentally, the situations of the surface deflection on the flange of sheet metal under embossing are observed.

Report

(3 results)
  • 1996 Annual Research Report   Final Research Report Summary
  • 1995 Annual Research Report
  • Research Products

    (11 results)

All Other

All Publications (11 results)

  • [Publications] 劉林生・坂本誠・沢田たか夫: "平行な直線格子の反射を利用した面ひずみの簡易測定装置" 平成7年度塑性加工春季講演会講演論文集. 227-228 (1995)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] 劉林生・沢田たか夫・坂本誠: "平行直線格子の反射による面ひずみの簡易測定法" 塑性と加工. 37巻. 391-396 (1996)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] 沢田たか夫・劉林生: "薄板ゆがみ解析のための一手法" 日本機械学会東海支部第46期講演会講演論文集. 973. 65-66 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] 沢田たか夫・劉林生・坂本誠: "エンボス加工における薄板のゆがみ解析" 日本塑性加工学会平成8年度塑性加工春季講演論文集. (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] Linshen LIU,Takao SAWADA,Makoto SAKAMOTO: "Simple Measurement of Surface Deflection of Sheet Metal by Reflection of Line Grating" J.Japan Soc.for Tech.of Plasticity. 37-423. 391 (1996)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1996 Final Research Report Summary
  • [Publications] 劉林生・坂本誠・沢田孚夫: "平行な直線格子の反射を利用した面ひずみの簡易測定装置" 平成7年度塑性加工春季講演会講演論文集. 227-228 (1995)

    • Related Report
      1996 Annual Research Report
  • [Publications] 劉林生・沢田孚夫・坂本誠: "平行直線格子の反射による面ひずみの簡易測定法" 塑性と加工. 37巻423. 391-396 (1996)

    • Related Report
      1996 Annual Research Report
  • [Publications] 沢田孚夫・劉林生: "薄板ゆがみ解析のための一手法" 日本機械学会東海支部第46期講演会講演論文集. 973-1. 65-66 (1997)

    • Related Report
      1996 Annual Research Report
  • [Publications] 沢田孚夫・劉林生・坂本誠: "エンボス加工における薄板のゆがみ解析" 日本塑性加工学会平成8年度塑性加工春季講演論文集. (1997)

    • Related Report
      1996 Annual Research Report
  • [Publications] 劉林生: "平行な直線格子の反射を利用した面ひずみの簡易測定装置" 平成7年度塑性加工春季講演会講演論文集. 227-228 (1995)

    • Related Report
      1995 Annual Research Report
  • [Publications] 劉林生: "平行直線格子の反射による面ひずみの簡易測定法" 塑性と加工. 37. (1996)

    • Related Report
      1995 Annual Research Report

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Published: 1995-04-01   Modified: 2016-04-21  

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