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Steelmaking Mechanisms for a Tatara Furnace and New Ironmaking

Research Project

Project/Area Number 09450277
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Metal making engineering
Research InstitutionTokyo Institute of Technology

Principal Investigator

NAGATA Kazuhiro  Tokyo Institute of Technology, 大学院・理工学研究科, Professor (70114882)

Co-Investigator(Kenkyū-buntansha) SUSA Masahiro  Tokyo Institute of Technology, 大学院・理工学研究科, Associate Professor (90187691)
FUKUYAMA Hiroyuki  Tokyo Institute of Technology, 大学院・理工学研究科, Associate Professor (40252259)
Project Period (FY) 1997 – 1998
Project Status Completed (Fiscal Year 1998)
Budget Amount *help
¥13,000,000 (Direct Cost: ¥13,000,000)
Fiscal Year 1998: ¥6,500,000 (Direct Cost: ¥6,500,000)
Fiscal Year 1997: ¥6,500,000 (Direct Cost: ¥6,500,000)
KeywordsTatara / iron sand / reaction mechanisms / steelmaking / new ironmaking / 炉内反応 / 製錬 / ケラ / ノロ
Research Abstract

The mechanisms of "Tatara Steelmaking" which was a Japanese traditional ironmaking process has been investigated and studied for a new ironmaking process. (1) The compact "Tatara Furnaces" for making steel blooms or liquid pig iron was constructed and (2) 14 runs were carried out. (3) Temperature and oxygen potential were monitored during ironmaking and steelmaking by thermocouole and oxygen sensor. Also, the composition of steels, pig irons and slags were chemically analyzed. (4) The conventional "Tatara" which is operated 4 times in winter season has been studied on its operation way. (5) From above studies, the following results were obtained; The characteristics of "Tatara" steelmaking is the operation at low temperature of about 1350℃ and high oxygen potential of about 1x10^<-12>atm under rapid heating and reaction. The carbon contents in steel bloom and pig iron are about 1.5% and about 3.5%, respectively and the silicon content is almost trace. This indicates that the ironmaking reaction in "Tatara" is not in thermodynamic equilibrium. (6) Then, for developing a new ironmaking process, a pellet composed of iron ore and coal was examined for producing liquid pig iron at 1350℃ during 8 minutes under rapid heating and reaction.

Report

(3 results)
  • 1998 Annual Research Report   Final Research Report Summary
  • 1997 Annual Research Report
  • Research Products

    (13 results)

All 1999 1998 1997 Other

All Journal Article (6 results) (of which Peer Reviewed: 3 results) Presentation (1 results) Publications (6 results)

  • [Journal Article] たたら製鐵(けら押し法)の復元と村下安部由蔵の技術1999

    • Author(s)
      永田和宏
    • Journal Title

      鉄と鋼 85

      Pages: 905-910

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
    • Peer Reviewed
  • [Journal Article] Reconstruction of "Tatara" Furnace for Direct Steelmaking and Its Operation Techniques of Mr. Yoshizo Abe as a Leader Murage1999

    • Author(s)
      T. Suzuki, K. Nagata
    • Journal Title

      Tetsu-to-Hagane vol. 85, No. 12

      Pages: 905-910

    • NAID

      10002765616

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Journal Article] 小型たたら炉による鋼製錬機構1998

    • Author(s)
      永田和宏
    • Journal Title

      鉄と鋼 84

      Pages: 715-720

    • NAID

      110001481743

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
    • Peer Reviewed
  • [Journal Article] Steelmaking Mechanisms for a Modified Tatara Furnace1998

    • Author(s)
      K. Nagata
    • Journal Title

      Tetsu-to-Hagane vol. 84, No. 10

      Pages: 715-720

    • NAID

      110001481743

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Journal Article] 熱力学的に見た製鐵の歴史1997

    • Author(s)
      永田和宏
    • Journal Title

      Inorganic Materials 4

      Pages: 575-585

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
    • Peer Reviewed
  • [Journal Article] A History of Ironmaking from thermodynamical Considerations1997

    • Author(s)
      K. Nagata
    • Journal Title

      Inorganic Materials vol. 4, No. 1

      Pages: 575-585

    • NAID

      10002123431

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Presentation] たたら製鉄における銑(ズク)生成機構1999

    • Author(s)
      永田和宏
    • Organizer
      日本鉄鋼協会
    • Place of Presentation
      東京工業大学
    • Year and Date
      1999-03-30
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] 永田和宏: "熱力学的に見た製鉄の歴史" Inorganic Materials. Vol.4,No.1. 575-585 (1997)

    • Related Report
      1998 Annual Research Report
  • [Publications] 永田和宏: "もののけ姫に見る製鐵の謎" Boundary. Vol.13,No.11. 28-31 (1997)

    • Related Report
      1998 Annual Research Report
  • [Publications] 永田和宏: "小型たたら炉による鋼製錬機構" 鉄と鋼. Vol.84,No,10. 715-720 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] 永田和宏: "小型たたら炉による鉄(ズク)生成機構" 材料とプロセス. Vol.12,No.4. (1999)

    • Related Report
      1998 Annual Research Report
  • [Publications] 永田和宏: "熱力学的に見た製鉄の歴史" In or ganic Materials. Vol.4・Nov.575-585 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] 永田和宏: "もののけ姫に見る製鐵の謎" Boundary. 13・11. 28-31 (1997)

    • Related Report
      1997 Annual Research Report

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Published: 1997-04-01   Modified: 2016-04-21  

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