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Formation of anistripic membrane by the hybrid process with thermally induced phase separation and nonsolvent induced phase separation

Research Project

Project/Area Number 09450292
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field 反応・分離工学
Research InstitutionKyoto Institute of Technology

Principal Investigator

TERAMOTO Masaaki  Kyoto Institute of Technology, Faculty of Engineering and Design.Professor, 工芸学部, 教授 (60026086)

Co-Investigator(Kenkyū-buntansha) MAKI Taisuke  Kyoto Institute of Technology, Faculty of Engineering and Design, Instructor, 工芸学部, 助手 (10293987)
MATSUYAMA Hideto  Okayama University, Department of Environmental Chemistry and Materials, Associa, 環境理工学部, 助教授 (50181798)
黄 慶発  ダイキン工業株式会社, 化学事業部, 研究職
Project Period (FY) 1997 – 1998
Project Status Completed (Fiscal Year 1998)
Budget Amount *help
¥6,500,000 (Direct Cost: ¥6,500,000)
Fiscal Year 1998: ¥1,700,000 (Direct Cost: ¥1,700,000)
Fiscal Year 1997: ¥4,800,000 (Direct Cost: ¥4,800,000)
KeywordsThermally induced pahse separation / Nonsolvent induced phase separation / Porous membrane / Anistropic sturcture / 非対称膜 / 傾斜材料
Research Abstract

Anisotropic membranes were produced by the hybrid process with both thermally induced phase separation and dry process. To induce an anisotropic structure, diluent was evaporated from one side of the polymer-diluent melt-blended, thereby creating a concentration gradient in the nascent membrane prior to quenching and inducing phase separation. The system used to prepare these membranes was isotactic polypropylene (iPP) in diphenyl ether.
In the case of no evaporation, nearly isotropic structures were obtained. This indicates that the cooling rates at both surfaces were controlled to be nearly equal. The evaporation process was found to be useful in producing anisotropic structures. The effects of evaporation time and initial polymer concentration on the anisotropic membrane structure were investigated. The pore size at the top surface decreased by increasing evaporation time.
The effects of thermal history, such as cooling rate and quench temperature on membrane structure were investigated. When cooled in air, decreasing the quench temperature brought about an increase in the cooling rate, which led to a decrease in the average cell diameter at the bottom surface. The combined use of a thermal gradient and concentration gradient produced pronounced asymmetric structures with a skin layer at the top surface.
The evaporation process was analyzed by solving appropriate mass transfer and heat transfer equations. The agreement between the calculated results and the experimental data on the membrane weight loss and the membrane thickness was satisfactory. The anisotropic structures were discussed in detail based on the calculated polymer volume fraction profiles in the membranes.

Report

(3 results)
  • 1998 Annual Research Report   Final Research Report Summary
  • 1997 Annual Research Report
  • Research Products

    (13 results)

All Other

All Publications (13 results)

  • [Publications] Matsuyama, H.: "Membrane formation and structure development by dry-cast process" J.Membrane Science. 135. 271-288 (1997)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Matsuyama, H.: "Effects of thermal history on anisotropic and asymmetric membranes formed by thermally induced phase separation" J.Membrane Science. 142. 27-42 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Matsuyama, H.: "Formation of hydrophilic microporous membranes via thermally induced phase separation" J.Membrane Science. 142. 213-224 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Matsuyama, H.: "Formation of anisotropic membranes via thermally induced phase separation" Polymer. (印刷中). (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Matsuyama, H.: "Membrane formation and structure development by dry-cast prosess" J.Membrane Sci.Vol.135. 271-288 (1997)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Matsuyama, H.: "Effects of thermal history on anisotropic and asymmetric membranes formed by thermally induced phase separation" J.Membrane Sci.Vol.142. 27-42 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Matsuyama, H.: "Formation of hydrophilic microporous membranes via thermally induced phase separation" J.Membrane Sci.Vol.142. 213-224 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] Matsuyama, H.: "Formation of anisotropic membranes via thermally induced phase sepration" Polymer. (in press).

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1998 Final Research Report Summary
  • [Publications] H.Matsuyama: "Effects of thermal history on anisotropic and asymmetric membranes formed by thermally induced phase separation" J.Membrane Science. 142. 27-42 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] H.Matsuyama: "Formation of hydrophilic microporous membranes via thermally induced phase separation" J.Membrane Science. 142. 213-224 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] H.Matsuyama: "Formation of anisotropic membranes via thermally induced phase separation" Polymer. (印刷中,未定). (1999)

    • Related Report
      1998 Annual Research Report
  • [Publications] 中谷 涼: "非溶媒取り込みを伴うdryプロセスによるPVDF非対称膜の細孔構造形成" 日本膜学会第19年会講演要旨集. 88-88 (1997)

    • Related Report
      1997 Annual Research Report
  • [Publications] H.Matsuyama: "Effect of thermal history on anistropic and asymmetric membranes formed by thermally induced phase separation" J.Membrane Science. (印刷中). (1998)

    • Related Report
      1997 Annual Research Report

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Published: 1997-04-01   Modified: 2016-04-21  

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