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Super Clean Non-Contact Conveying System Utilizing Electrostatic Force

Research Project

Project/Area Number 10555078
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section展開研究
Research Field Intelligent mechanics/Mechanical systems
Research InstitutionThe University of Tokyo

Principal Investigator

HIGUCHI Toshiro  Graduate School of Engineering, The University of Tokyo, Professor, 大学院・工学系研究科, 教授 (10111569)

Co-Investigator(Kenkyū-buntansha) WAKISAKO Hitoshi  Yasukawa Electric Corp, Fundamental Research Laboratory, Researcher, 基礎研究所, 課長(研究職)
YAMAMOTO Akio  Graduate School of Engineering, The University of Tokyo, Associate Researcher, 大学院・工学系研究科, 助手 (40313035)
OKA Koichi  Kochi University of Technology, Department of Intelligent Mechanical Systems Engineering, The University of Tokyo, Associate Professor, 知能機械システム工学科, 助教授 (10160649)
Project Period (FY) 1998 – 1999
Project Status Completed (Fiscal Year 1999)
Budget Amount *help
¥13,200,000 (Direct Cost: ¥13,200,000)
Fiscal Year 1999: ¥2,300,000 (Direct Cost: ¥2,300,000)
Fiscal Year 1998: ¥10,900,000 (Direct Cost: ¥10,900,000)
KeywordsNon-Contact / Handling / Conveying / Thin Plate / Glass / Electrostatic Force / Air Bearing / Clean Environment / 非接触 / 浮上
Research Abstract

To reduce the contamination of product surfaces by duet particle in manufacturing process of Liquid Crystal Display (LCD) or semiconductors, the development of non-contact conveying system for glass plate or silicon wafer is essentia1. Furthermore, in proportion to the large-sizing tendency of LCD, the conventional transportation system utilizing vacuum chuck fixing on the end-effecter of robot arm gives a pretty deflection on the glass base-plate. Because of the two reasons mentioned above, the development of a new conveying system for thin glass plate is required.
In this research, an electrostatic suspension chuck for thin plate has been successfully developed. For the purpose to levitate a thin plate, which should be considered as a flexible object, the operating force on each small area of the thin plate during levitation has to be controlled. The electrode employed for generating electrostatic levitation force was divided to pieces, and the applied voltage to each electrode unit w … More as controlled based on the output of the corresponding gap sensor. A prototype mechanism was confirmed to levitate a thin aluminum plate of 278mm x 78mm x 0.05mm in size, with a gap of around 0.5mm steadily beneath the electrode plate. The vertical vibration amplitude was about ±5μm, which was the resolution of the gap sensor. Another prototype mechanism wag also constructed to levitate a soda-lime glass plate of 385hm x 130mm x 0.7mm in size. Despite of the glass's high surface resistivity, which would deteriorate the stability of levitation, we succeeded in the levitation of the mentioned glass plate.
In this research, we also successfully developed a new non-contact conveying system for thin glass plate, utilizing combination of air bearing and electrostatic propelling. An appropriate structure for electrode was proposed, and its effectiveness was confirmed through the force measuring and conveying experiment. A soda-lime glass plate of 52mm x 52mm x 0.7mm in size wag conveyed at a speed of 150mm/s with a lateral vibration less than ±0.5mm, when the gap width was 130μm. Less

Report

(3 results)
  • 1999 Annual Research Report   Final Research Report Summary
  • 1998 Annual Research Report
  • Research Products

    (22 results)

All Other

All Publications (22 results)

  • [Publications] Fowlai POH: "Non-contact Transportation System for Thin Glass Plate Utilizing Combination of Air Bearing and Electrostatic Force"Proceedings of the 38th SICE Annual Conference. 1053-1058 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] Fowlai POH: "Non-contact Handling System for Thin Plate Utilizing Electrostatic Force"Proceedings of 9th International Conference on Production Engineering. 199-204 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] 傳 寶莱: "静電気吸引力を用いた薄いガラス板の非接触ハンドリング装置"第11回「電磁力関連のダイナミックス」シンポジウム講演論文集. 240-245 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] 傳 寶莱: "静電気力と超音波浮揚力とを組合わせた薄いガラス板の浮上直進駆動システム"第10回「電磁力関連のダイナミックス」シンポジウム講演論文集. 17-20 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] 傳 寶莱: "薄板ガラスの空気圧浮上静電気力直進駆動システム"1998年度精密工学会秋季大会学術講演会講演論文集. 559 (1998)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] 岡 宏一: "柔軟物を静電気時浮上させる時の-考察 -2次元での解析-"Dynamic and Design Conference′99 講演論文集. Vol.B. 83-84 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] Fowlai POH, Toshiro HIGUCHI, Koji YOSHIDA and Koichi OKA: "Non-contact Transportation System for Thin Glass plate Utilizing Combination of Air Bearing and Electrostatic Force"Proceeding of the 38th SICE Annual Conference (International Session). 1053-1058 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] Fowlai POH and Toshiro HIGUCHI: "Non-contact Handling System for Thin Plate Utilizing Electrostatic Force"9th International Conference on Production Engineering (9th ICPE). 199-204 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] Fowlai POH and Toshiro HIGUCHI: "Non-contact Handling System for Thin Glass Plate Utilizing Electrostatic Attractive Force"11th Symposium on Electromagnetics and Dynamics (11th SEAD) (in Japanese). 240-245 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] Fowlai POH, Toshiro HIGUCHI and Koji YOSHIDA: "Non-contact Conveying System for Thin Glass Plate Utilizing Combination of Electrostatic Force and Acoustic Force"10th Symposium on Electromagnetics and Dynamics (10th SEAD) (in Japanese). 17-20 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] Fowlai POH, Koji YOSHIDA, Toshiro HIGUCHI and Koichi OKA: "Non-contact Conveying System for Thin Glass Plate Utilizing Combination of Air Bearing and Electrostatic Force"Proceedings of JSPE Annual meeting 98 autumn (in Japanese). 559 (1998)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] Koichi OKA, Toshiro HIGUCHI and Fowlai POH: "Study on Levitated Method of Elastic Object with Electrostatic Force -Two Dimensional Analysis-"Dynamic and Design Conference '99. (Vol. B) (in Japanese). 83-84 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      1999 Final Research Report Summary
  • [Publications] Fowlai POH: "Non-contact Transportation System for Thin Glass Plate Utilizing Combination of Air Bearing and Electrostatic Force"Proceedings of the 38th SICE Annual Conference. 1053-1058 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] Fowlai POH: "Non-contact Handling System for Thin Plate Utilizing Electrostatic Force"Proceedings of 9th International Conference on Production Engineering. 199-204 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] 傅 寶莱: "静電気吸引力を用いた薄いガラス板の非接触ハンドリング装置"第11回「電磁力関連のダイナミックス」シンポジウム講演論文集. 240-245 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] 傅 寶莱: "静電気力と超音波浮揚力と組合せた薄いガラス板の浮上直進駆動システム"第10回「電磁力関連のダイナミックス」シンポジウム講演論文集. 17-20 (1998)

    • Related Report
      1999 Annual Research Report
  • [Publications] 傅 寶莱: "薄板ガラスの空気圧浮上静電気力直進駆動システム"1998年度精密工学会秋季大会学術講演会講演論文集. 559 (1998)

    • Related Report
      1999 Annual Research Report
  • [Publications] 岡 宏一: "柔軟物を静電気浮上させる時の一考察 -2次元での解析-"Dynamics and Design Conference '99 講演論文集. Vol.B. 83-84 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] 傅 寶莱: "静電力と音波浮揚力とを組み合わせた薄いガラス板の直進駆動システム" 第10回「電磁力関連のダイナミックス」シンポジウム講演論文集. 17-20 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] 傅 寶莱: "薄板ガラスの空気圧浮上静電力直進駆動システム" 1998年度精密工学会秋期大会学術講演会講演論文集. 559-559 (1998)

    • Related Report
      1998 Annual Research Report
  • [Publications] Poh Fow Lai: "Non-Contact Transportation System for Thin-Glass Plate by Combination of Air Bearing and Electrostatic Force" Proceedings of the 38th SICE Annual Conference International Session Papers. (1999)

    • Related Report
      1998 Annual Research Report
  • [Publications] Poh Fow Lai: "Non-Contact Handling System for Thin Plate Using Electrostatic Force" Proceedings of the 9th International Conference on Production Engineering. (1999)

    • Related Report
      1998 Annual Research Report

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Published: 1998-04-01   Modified: 2016-04-21  

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