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Development of Ultra Thinning Technology of Multifunctional Device Substrates by Abrasive Processing

Research Project

Project/Area Number 14350074
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field 機械工作・生産工学
Research InstitutionKumamoto University

Principal Investigator

TOUGE Mutsumi  Kumamoto University, Graduate School, Associate Professor, 大学院・自然科学研究科, 助教授 (00107731)

Co-Investigator(Kenkyū-buntansha) WATANABE Junji  Kumamoto University, Department of Mechanical Engineering and Material Science, Professor, 工学部, 教授 (40281076)
OHBUCHI Yoshifumi  Fukuoka Institute of Technology, Department of intelligent Mechanical Engineering, Associate Professor, 工学部, 助教授 (10176993)
UEDA Noboru  Kumamoto University, Cooperative Research Center, Associate Professor, 地域共同研究センター, 助教授 (10040437)
SAKAMOTO Hidetoshi  Kumamoto University, Department of Mechanical Engineering and Material Science, Associate Professor, 工学部, 助教授 (10153917)
Project Period (FY) 2002 – 2003
Project Status Completed (Fiscal Year 2003)
Budget Amount *help
¥15,200,000 (Direct Cost: ¥15,200,000)
Fiscal Year 2003: ¥4,200,000 (Direct Cost: ¥4,200,000)
Fiscal Year 2002: ¥11,000,000 (Direct Cost: ¥11,000,000)
KeywordsMultifunctional device substrate / Quartz substrate / Ultra thinning technology / Abrasive processing / Lapping / Polishing / Barium titanate substrate / Lithium niobate / 水晶振動子 / シリコンウェハ
Research Abstract

This research was performed to develop the ultra thinning technology of three kinds of multifunctional device substrates, and finally this technology is aimed to establish as the mass production technology. The device substrates used in this research were quartz substrate, barium titanate (BaTiO_3), and lithium niobate (LiNbO_3). First of all, the slight waviness generated in the quartz substrate during the polishing can be difficulties in making the ultra thin substrates. The waviness generated in the substrate was induced by the compressive force from the protective-plating film, confirmed by the computer simulation calculated by Dr. Sakamoto ; this can make the correction of the plating formation condition. As experimental results, it has been understood that there is the optimum value of the plating thickness to suppress these compressive forces. The plating formation conditions (plating voltage, plating liquid temperature, and electric current density) were clarified. Moreover, th … More e cylindrical column implant processing was newly developed to achieve the mass production. It finally succeeded in the establishment of the mass production technology of ultra thin quartz substrate with 4 μm in thickness and 5.2 mm in diameter. The barium titanate substrate (BaTiO_3) was also achieved in the processing up to 13 μm in the final thickness by applying the improved technique of the above-mentioned plating method. The lithium niobate (LiNbO_3) was processed from the original shape with 3-inch wafer and 350 μm in thickness. Ultra thin wafer with 20 μm in thickness with an excellent flatness within 1 μm in the entire substrate were achieved. Finally, these wafers were cut into about 500 chips of 2.0 mm×0.4 mm using the precision dicing machine. In addition, the thinning of 6-inch silicon wafer was performed by the precision grinding machine using newly developed fine diamond wheels including comparative large pores. By supplying the grinding fluid to superimpose the ultrasonic vibration to the grinding process, silicon wafer with 50 μm in the final thickness can be obtained, and the micro chip with 1.0 mm×1.0 mm were obtained for the micro-pressure sensor. These sensors will be incorporate into a "smart microchip" to monitor the biological information of the transgenic mouse or the knock-out mouse. Less

Report

(3 results)
  • 2003 Annual Research Report   Final Research Report Summary
  • 2002 Annual Research Report
  • Research Products

    (21 results)

All 2004 2003 Other

All Journal Article (9 results) Publications (12 results)

  • [Journal Article] Development of Ultra Thin Quartz by Abrasive Machining2004

    • Author(s)
      M.Touge, J.Watanabe, Y.Ohbuchi, H.Sakamoto, N.Ueda
    • Journal Title

      Key Engineering Materials 257-258

      Pages: 123-128

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Journal Article] エヤー浮上式精密ベルト研削による高精度加工面の形成 第2報:アルミナセラミックスの精密ベルト研削2004

    • Author(s)
      豊浦 茂, 峠 睦, 渡邉純二
    • Journal Title

      砥粒加工学会誌 48巻・4号

      Pages: 220-224

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Journal Article] 砥粒加工による誘電体基板の薄片化技術2004

    • Author(s)
      峠 睦, 藤井修治, 在川功一, 渡邉純二
    • Journal Title

      2004年度砥粒加工学会学術講演会講演論文集

      Pages: 63-64

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Journal Article] マイクロ圧力センサー形成ウェハの薄片化技術2004

    • Author(s)
      長野智和, 伊東 岳, 峠 睦, 渡邉純二
    • Journal Title

      2004年度砥粒加工学会学術講演会講演論文集

      Pages: 469-470

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Journal Article] マウス体内埋め込み型マイクロセンサーの関する研究-第1報:マイクロセンサーの設計・製作と基礎特性評価-2004

    • Author(s)
      渡邉純二, 峠 睦, 長野智和, 岩田直也
    • Journal Title

      2004年度精密工学会秋季大会学術講演会講演論文集

      Pages: 459-459

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Journal Article] Development of Ultra Thin Quartz by Abrasive Machining2004

    • Author(s)
      Mutsumi TOUGE, Junji WATANABE, Yoshifumi OHBUCHI, Hidetoshi SAKAMOTO, Noboru UEDA
    • Journal Title

      Key Engineering Materials Vols.257-258

      Pages: 123-128

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Journal Article] Formation of High Quality Surface by Air-floating Precision Belt Grinding -2nd report : Precision Belt Grinding for Alumina Ceramics2004

    • Author(s)
      Shigeru TOYOURA, Mutsumi TOUGE, Junji WATANABE
    • Journal Title

      Journal of the Japan Society for Abrasive Technology Vol.48

      Pages: 220-224

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Journal Article] 弾性定盤を用いたガラス磁気ディスク基板のポリシング特性2003

    • Author(s)
      峠 睦, 渡邉純二
    • Journal Title

      精密工学会誌 69巻・10号

      Pages: 1469-1473

    • NAID

      110001373507

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Journal Article] Polishing Characteristics of Glass Magnetic Disk Substrates Using Elastic Plates2003

    • Author(s)
      Mutsumi TOUGE, Junji WATANABE
    • Journal Title

      Journal of the Japan Society for Precision Engineering Vol.69

      Pages: 1469-1473

    • NAID

      110001373507

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] M.Touge, J.Watanabe, Y.Ohbuchi, H.Sakamoto, N.Ueda: "Development of Ultra Thin Quartz by Abrasive Machining"Key Engineering Materials. 257-258. 123-128 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] 峠 睦, 渡邉純二: "弾性定盤を用いたガラス磁気ディスク基板のポリシング特性"精密工学会誌. 69巻・10号. 1469-1473 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] 豊浦 茂, 峠 睦, 渡邉純二: "エヤー浮上式精密ベルト研削による高精度加工面の形成"砥粒加工学会誌. 47巻・5号. 248-252 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] 藤井修治, 峠 睦, 渡邉純二: "チタン酸バリウムセラミックス基板の湾曲修正と超薄型加工技術"2003年度精密工学会九州支部大分地方講演会講演論文集. 101-102 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] 峠 睦, 渡邉純二, 増崎正彦, 山内勝利, 下石平己: "気孔形成剤添加ダイヤモンドホイールによるシリコンウェハの精密研削と薄片化"2003年度精密工学会秋季大会学術講演会講演論文集. 213 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] 久松貴将, 峠 睦, 渡邉純二, 神園明典: "多層配線Cu膜への極表面研削がCMPの平坦化に与える影響"2003年度精密工学会秋季大会学術講演会講演論文集. 277 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] Mutsumi TOUGE, Junji WATANABE, Hidetoshi SAKAMOTO, Hua WAN, Taizou MURAKAMI: "High Removal Rate Polishing Of Glass Substrate Using Epoxy Resin Plate"Proceeding of 6th International Conference on Progress of Machining Technology (ICPMT'2002). 357-362 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] 峠 睦, 大渕慶史, 渡邉純二, 山下俊弘: "水晶振動子の超薄型化加工"2002年度精密工学会秋季大会学術講演会講演論文集. 136 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] 渡邉純二, 峠 睦, 藤井修治: "チタン酸バリウムセラミックスの極薄型化加工技術の研究"2002年度精密工学会秋季大会学術講演会講演論文集. 137 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] 峠 睦, 渡邉純二, 清水正寛: "微粒子流体研磨によるconcaveタイプ薄型水晶基板の加工技術"2002年度精密工学会秋季大会学術講演会講演論文集. 135 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] 後藤英一, 峠 睦, 大渕慶史: "砥石作業面のオン・ザ・マシン高速3-D測定システム"2002年度精密工学会秋季大会学術講演会講演論文集. 84 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] 板東伸幸, 渡邉純二, 峠 睦, 大渕慶史, 松本泰道: "ダイヤモンド基板のTiO_2による光触媒反応応用加工"2002年度精密工学会秋季大会学術講演会講演論文集. 139 (2002)

    • Related Report
      2002 Annual Research Report

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Published: 2002-04-01   Modified: 2016-04-21  

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