Development of Ultra Thinning Technology of Multifunctional Device Substrates by Abrasive Processing
Project/Area Number |
14350074
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Research Category |
Grant-in-Aid for Scientific Research (B)
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Allocation Type | Single-year Grants |
Section | 一般 |
Research Field |
機械工作・生産工学
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Research Institution | Kumamoto University |
Principal Investigator |
TOUGE Mutsumi Kumamoto University, Graduate School, Associate Professor, 大学院・自然科学研究科, 助教授 (00107731)
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Co-Investigator(Kenkyū-buntansha) |
WATANABE Junji Kumamoto University, Department of Mechanical Engineering and Material Science, Professor, 工学部, 教授 (40281076)
OHBUCHI Yoshifumi Fukuoka Institute of Technology, Department of intelligent Mechanical Engineering, Associate Professor, 工学部, 助教授 (10176993)
UEDA Noboru Kumamoto University, Cooperative Research Center, Associate Professor, 地域共同研究センター, 助教授 (10040437)
SAKAMOTO Hidetoshi Kumamoto University, Department of Mechanical Engineering and Material Science, Associate Professor, 工学部, 助教授 (10153917)
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Project Period (FY) |
2002 – 2003
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Project Status |
Completed (Fiscal Year 2003)
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Budget Amount *help |
¥15,200,000 (Direct Cost: ¥15,200,000)
Fiscal Year 2003: ¥4,200,000 (Direct Cost: ¥4,200,000)
Fiscal Year 2002: ¥11,000,000 (Direct Cost: ¥11,000,000)
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Keywords | Multifunctional device substrate / Quartz substrate / Ultra thinning technology / Abrasive processing / Lapping / Polishing / Barium titanate substrate / Lithium niobate / 水晶振動子 / シリコンウェハ |
Research Abstract |
This research was performed to develop the ultra thinning technology of three kinds of multifunctional device substrates, and finally this technology is aimed to establish as the mass production technology. The device substrates used in this research were quartz substrate, barium titanate (BaTiO_3), and lithium niobate (LiNbO_3). First of all, the slight waviness generated in the quartz substrate during the polishing can be difficulties in making the ultra thin substrates. The waviness generated in the substrate was induced by the compressive force from the protective-plating film, confirmed by the computer simulation calculated by Dr. Sakamoto ; this can make the correction of the plating formation condition. As experimental results, it has been understood that there is the optimum value of the plating thickness to suppress these compressive forces. The plating formation conditions (plating voltage, plating liquid temperature, and electric current density) were clarified. Moreover, th
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e cylindrical column implant processing was newly developed to achieve the mass production. It finally succeeded in the establishment of the mass production technology of ultra thin quartz substrate with 4 μm in thickness and 5.2 mm in diameter. The barium titanate substrate (BaTiO_3) was also achieved in the processing up to 13 μm in the final thickness by applying the improved technique of the above-mentioned plating method. The lithium niobate (LiNbO_3) was processed from the original shape with 3-inch wafer and 350 μm in thickness. Ultra thin wafer with 20 μm in thickness with an excellent flatness within 1 μm in the entire substrate were achieved. Finally, these wafers were cut into about 500 chips of 2.0 mm×0.4 mm using the precision dicing machine. In addition, the thinning of 6-inch silicon wafer was performed by the precision grinding machine using newly developed fine diamond wheels including comparative large pores. By supplying the grinding fluid to superimpose the ultrasonic vibration to the grinding process, silicon wafer with 50 μm in the final thickness can be obtained, and the micro chip with 1.0 mm×1.0 mm were obtained for the micro-pressure sensor. These sensors will be incorporate into a "smart microchip" to monitor the biological information of the transgenic mouse or the knock-out mouse. Less
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Report
(3 results)
Research Products
(21 results)