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Study on intelligent properties of arc cathode spot and their applications to surface cleaning of metals

Research Project

Project/Area Number 14350390
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Material processing/treatments
Research InstitutionAkita Prefectural University

Principal Investigator

TAKEDA Koichi  Akita Prefectural University, System Science and Technology, Professor, システム科学技術学部, 教授 (20315641)

Co-Investigator(Kenkyū-buntansha) MARUTA Kaoru  Tohoku University, Institute of Fluid Science, Assistant Professor, 流体科学研究所, 助教授 (50260451)
SUGIMOTO Masaya  Akita Prefectural University, System Science and Technology, Associate Professor, 講師 (20291784)
KUMAGAI Seiji  Akita Prefectural University, System Science and Technology, Assistant, 助手 (00363739)
Project Period (FY) 2002 – 2005
Project Status Completed (Fiscal Year 2005)
Budget Amount *help
¥14,000,000 (Direct Cost: ¥14,000,000)
Fiscal Year 2005: ¥1,700,000 (Direct Cost: ¥1,700,000)
Fiscal Year 2004: ¥2,900,000 (Direct Cost: ¥2,900,000)
Fiscal Year 2003: ¥3,000,000 (Direct Cost: ¥3,000,000)
Fiscal Year 2002: ¥6,400,000 (Direct Cost: ¥6,400,000)
Keywordsarc / cathode spot / vacuum / work function / oxide removal / surface roughness / 雰囲気圧力 / 電極間距離 / クリーニング
Research Abstract

Cathode spots of a vacuum arc are preferably produced on the metallic oxide. They remove the oxide selectively by evaporation and clean the metal surface. In this work investigators have studied the characteristic features of the cathode spots and understand physical background of the unique properties. Main results are summarized below.
(1)The analysis of surface using a Kelvin probe reveals that the preferable formation of cathode spots on the metallic oxide results from the lower work function of the oxide compared with pure metal.
(2)There exist two different modes of cathode spots produced on the metallic oxide. One has higher energy density than the other. The cathode spots with higher energy density contribute the high rate of oxide removal. The surface treated by high energy cathode spots becomes smoother than that by low energy cathode spots.
(3)Two different modes can appear on the same surface at the same time. The ratio of high energy spots to low energy ones depends on the surface condition. The application of NaOH or KOH to the cathode surface of the metal results in the increase of the ratio, which means the increase of the rate oxide removal. The addition of polyethylene glycol also contributes the increase of the removal rate.
(4)The hardness of the surface treated by the cathode spots increases because of the rapid solidification of the thin molten layer formed during the removal of oxide.
(5)Reduction of gap width between an anode and a cathode results in the increase of the energy efficiency of the oxide removal. The anode potential drop disappears in a gap width shorter than a critical value. In such condition, a major part of the input energy is consumed for the removal of oxide on the cathode.

Report

(5 results)
  • 2005 Annual Research Report   Final Research Report Summary
  • 2004 Annual Research Report
  • 2003 Annual Research Report
  • 2002 Annual Research Report
  • Research Products

    (38 results)

All 2006 2005 2004 2003 2002 Other

All Journal Article (27 results) Publications (11 results)

  • [Journal Article] Effect of pressure on the behavior of cathode spots in oxide removal by arc discharge2006

    • Author(s)
      K.Takeda
    • Journal Title

      ISIJ International 46・2

      Pages: 335-338

    • NAID

      10017491546

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Effect of electrode gap width in vacuum arc cleaning2006

    • Author(s)
      H.Takahashi
    • Journal Title

      Thin solid Films 506-507

      Pages: 346-349

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Effect of pressure on the behavior of cathode spots in oxide removal by arc discharge2006

    • Author(s)
      K.Takeda
    • Journal Title

      ISIJ International vol.46, No.2

      Pages: 335-338

    • NAID

      10017491546

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Effect of electrode gap width in vacuum arc cleaning2006

    • Author(s)
      H.Takahashi
    • Journal Title

      Thin Solid Films vol.506-507

      Pages: 346-349

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Effect of Pressure on the Behavior of Cathode Spots in Oxide Removal by Arc Discharge2006

    • Author(s)
      K.Takeda, H.Takahashi, M.Sugimoto, M.Tanaka, M.Ushio
    • Journal Title

      ISIJ International 46.2

      Pages: 335-338

    • NAID

      110004059914

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Effect of Electrode Gap Width in Vacuum Arc Cleaning2006

    • Author(s)
      H.Takahashi, K.Takeda, M.Sugimoto
    • Journal Title

      Thin Solid Films 印刷中

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Cleaning characteristics of for organic contaminant on metal surface2005

    • Author(s)
      M.Sugimoto
    • Journal Title

      JSME International Journal,B 48・3

      Pages: 405-410

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Cleaning characteristics of for organic contaminant on metal surface2005

    • Author(s)
      M.Sugimoto
    • Journal Title

      JSME International Journal, B vol.48, No.3

      Pages: 405-410

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Cleaning Characteristics of Vacuum Arc for Organic Contaminant on Metal Surface2005

    • Author(s)
      M.Sugimoto, K.Takeda
    • Journal Title

      JSME International Journal S-B 48.3

      Pages: 405-410

    • NAID

      110004820198

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Grain structure in cathode spot trail in of vacuum arc discharge2004

    • Author(s)
      M.Sugimoto
    • Journal Title

      Thin Solid Films 457

      Pages: 168-173

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Change in cathode spot behavior in vacuum arc cleaning with application of polyethylene glycol2004

    • Author(s)
      T.Nakamura
    • Journal Title

      Thin Solid Films 457

      Pages: 224-29

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Grain structure in cathode spot trail in of vacuum arc discharge2004

    • Author(s)
      M.Sugimoto
    • Journal Title

      Thin Solid Films vol.457

      Pages: 168-173

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Change in cathode spot behavior in vacuum arc cleaning with application of polyethylene glycol2004

    • Author(s)
      T.Nakamura
    • Journal Title

      Thin Solid Films vol.457

      Pages: 224-229

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Change in Cathhode spot behavior in vacuum arc cleaning with application of polyethylene glycole2004

    • Author(s)
      T.Nakamura, K.Takeda, M.Sugimoto
    • Journal Title

      Thin Solid Films 457

      Pages: 224-229

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Influence of work function variation on metal surface cleaning by vacuum arc discharge2004

    • Author(s)
      M.Sugimoto, K.Takeda
    • Journal Title

      Proc.21st International Symposium on Discharge 2

      Pages: 579-582

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Effect of pressure on cathode spots behavior in oxide removal by arc discharge2004

    • Author(s)
      H.Takahashi, K.Takeda, M.Sugimoto
    • Journal Title

      Proc.21st International Symposium on Discharge 2

      Pages: 587-590

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Effect of active elements on oxide removal by vacuum arc discharge2003

    • Author(s)
      K.Takeda
    • Journal Title

      IEEE Trans. Plasma Science 31・5

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Effect of active elements on oxide removal by vacuum arc discharge2003

    • Author(s)
      K.Takeda
    • Journal Title

      IEEE Trans.Plasma Science vol.31, No.5

      Pages: 983-986

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Effect of Pressure on the cleaning action of cathode spots in low vacuum2002

    • Author(s)
      K.Takeda
    • Journal Title

      Thin Solid Films 407

      Pages: 186-191

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] 真空アークによるステンレス表面酸化物の除去特性2002

    • Author(s)
      久保 裕也
    • Journal Title

      電気学会論文誌A 122・1

      Pages: 163-168

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Removal of organic chemicals on metal surface by vacuum arc discharge2002

    • Author(s)
      M.Sugimoto
    • Journal Title

      高温学会誌 28・3

      Pages: 84-87

    • NAID

      10007955803

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] The stability of group cathode spot on the surface of hot rolled stainless steel2002

    • Author(s)
      S.Pozharov
    • Journal Title

      Technical Physics 47・8

      Pages: 140-142

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Effect of Pressure on the cleaning action of cathode spots in low vacuum2002

    • Author(s)
      K.Takeda
    • Journal Title

      Thin Solid Films vol 407

      Pages: 186-191

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Removal characteristics of the oxide layer on the stainless steel surface by vacuum arc2002

    • Author(s)
      Y.Kubo
    • Journal Title

      T.IEE Japan vol.122-A, No.1

      Pages: 163-168

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Removal of organic chemicals on metal surface by vacuum arc discharge2002

    • Author(s)
      M.Sugimoto
    • Journal Title

      J.Japanese Society of High Temperature vol.28, No.3

      Pages: 84-87

    • NAID

      10007955803

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] The stability of group cathode spot on the surface of hot rolled stainless steel2002

    • Author(s)
      S.Pozharov
    • Journal Title

      Technical Physics vol.47, No.8

      Pages: 140-142

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Effect of electrode gap width in vacuum cleaning

    • Author(s)
      H.Takahashi, K.Takeda, M.Sugimoto
    • Journal Title

      Thin Solid Films (印刷中)

    • Related Report
      2004 Annual Research Report
  • [Publications] K.Takeda, M.Sugimoto: "Effects of Active Elements on Oxide Removal by a Vacuum Arc"IEEE Transactions on Plasma Science. 31,No.5. 983-986 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] M.Sugimoto, K.Takeda et al.: "Grain structure in cathode spot trail of low vacuum arc discharge"Thin Solid Films. Xx, December(to be published). (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] T.Nakamura, K.Takeda et al.: "Change in cathode spot behavior in vacuum arc cleaning with application of polyethylene glycol"Thin Solid Films. Xx, December(to be published). (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] Y.Kubo, K.Takeda et al.: "Removal characteristics of oxide layer on carbon steel by low vacuum arc"16^<th> Symposium on Plasma Science for Materials. SPSM-16. 14-15 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] M.Sugimoto, K.Takeda et al.: "Vacuum arc cleaning of Metal Surface covered with organic contaminant"H15 秋田県立大学研究論文集. 4. 57-62 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] O.Solonenko, K.Takeda et al.: "Theoretical analysis and computer simulation of thermophysical process under removal of oxide layer on metal surface by vacuum arc"Proc. International Symposium on Plasma Chemistry. 16^<th>-Po.1.25. Po-125 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] K.Takeda, S.Takeuchi: "Effect of pressure on the cleaning action of cathode spot in low vacuum"Thin Solid Films. 407. 163-168 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] 久保裕也, 武田紘一, 稲葉次紀, 岩尾徹: "真空アークによるステンレス表面酸化物の除去特性"電気学会論文誌A. 122A. 65-71 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] M.Sugimoto, K.Takeda: "Removal of organic chemicals on metal surface by vacuum arc discharge"高温学会誌. 28, 2. 84-87 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] K.Takeda, M.Sugimoto: "Effect of active element on oxide removal by a vacuum arc"Proceedings of 20^<th> International Symposium on Discharge and Electrical Insulation in vacuum. July. 107-110 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] S.L.Pozharov, A.M.Mirkarimov, K.Takeda: "The stability of group cathode spot on the surface of hot rolled steels"Technical Physics (American Institute of Physics). 47,9. 140-142 (2002)

    • Related Report
      2002 Annual Research Report

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Published: 2002-04-01   Modified: 2016-04-21  

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