Development of Anisotropic Conductive Film Using Pb-free Solder and Its Application to the Micro-joining of IC-chip
| Project/Area Number |
14350393
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| Research Category |
Grant-in-Aid for Scientific Research (B)
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| Allocation Type | Single-year Grants |
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| Section | 一般 |
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| Research Field |
Material processing/treatments
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| Research Institution | Suzuka National College of Technology |
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Principal Investigator |
EZAKI Hisakazu Suzuka National College of Technology, Dept. of Materials Science and Engineering, Associate Professor, 材料工学科, 助教授 (80160357)
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| Co-Investigator(Kenkyū-buntansha) |
KANEMATSU Hideyuki Suzuka National College of Technology, Dept. of Materials Science and Engineering, Associate Professor, 材料工学科, 助教授 (10185952)
NAMBU Tomonori Suzuka National College of Technology, Dept. of Materials Science and Engineering, Research Associate, 材料工学科, 助手 (10270274)
MATSUMOTO Eiji Mie Densi Co. Ltd., Planning Division, Reader, 企画室, 室長
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| Project Period (FY) |
2002 – 2004
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| Project Status |
Completed (Fiscal Year 2004)
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| Budget Amount *help |
¥14,600,000 (Direct Cost: ¥14,600,000)
Fiscal Year 2004: ¥1,200,000 (Direct Cost: ¥1,200,000)
Fiscal Year 2003: ¥4,200,000 (Direct Cost: ¥4,200,000)
Fiscal Year 2002: ¥9,200,000 (Direct Cost: ¥9,200,000)
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| Keywords | anisotropic conductive film / direct bonding / interconnection / photolithography / polyimide / Pb-free solder alloy / electroplating / fine processing / 異法性導電材 / マイクロ接合 / 感光性ポリイミド / 異方性導電材 / 放電穿孔 |
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| Research Abstract |
The purpose of this study was to develop a quite new and unique anisotropic conductive film using Pb free solder which is necessary for a new micro-joining technology This anisotropic conductive film could be applicable to the IC chip with the electrode pitch less than 20〜30 micron. Besides, there is no restriction of the shape and arrangement of electrodes. Except for the development of anisotropic conductive film, fundamental information necessary for the design and development of Pb free solder was also obtained experimentally and theoretically.
As the results, the technology for making the insulation film (polyimide film) which has fine and line up holes with a diameter of 10 micron was established by utilizing photolithography technique. In addition, it was demonstrated that the combination of this technique and the electroplating technique could make the process easy to fill solder particles up into fine holes on the insulation film. The optimum conditions for the electro-deposition (current density and time) of Sn-Pb and Pb free solders were determined in this study. By using the anisotropic conductive film developed in this study, the joining of electrodes on flexible printed board was tried by utilizing the bonding machine for practical IC chip micro-joining. It was confirmed that the good joining could be attained, and the possibility for the practical use of developed anisotropic conductive film. Moreover, a different type anisotropic conduction film contains solder particles dispersed in thermosetting resin was proposed, and the usefulness of it was shown by the practical bonding of the electrode on flexible printed board. Also in this study, the accumulation of information on melting temperature, strength, conductivity, wettability and phase stability of Sn alloys at extremely low temperature were carried out experimentally for the further design of new Pb-free solder alloys necessary for the new anisotropic conductive film.
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Report
(4 results)
Research Products
(5 results)
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[Journal Article] Sn合金の溶融温度におよぼす合金元素の影響2005
Author(s)
江崎尚和, 二宮隆二, 森永正彦
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Journal Title
Proceeding of 11th Symposium on "Microjoining and Assembly Technology in Electronics" February3-4, 2005, Yokohama
Pages: 49-52
Description
「研究成果報告書概要(和文)」より
Related Report
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