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Free surface instabilities produced by slip at die exit in polymer melt flow and its suppression

Research Project

Project/Area Number 14550157
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Fluid engineering
Research InstitutionTokyo Metropolitan University

Principal Investigator

MIZUNUMA Hiroshi  Tokyo Metropolitan Univ., Mech.Eng., Associate Prof., 大学院・工学研究科・機械工学専攻, 助教授 (20117724)

Project Period (FY) 2002 – 2003
Project Status Completed (Fiscal Year 2003)
Budget Amount *help
¥3,700,000 (Direct Cost: ¥3,700,000)
Fiscal Year 2003: ¥900,000 (Direct Cost: ¥900,000)
Fiscal Year 2002: ¥2,800,000 (Direct Cost: ¥2,800,000)
KeywordsSlip / Melt Fracture / Flow Instability / Extrudate Flow / Viscoelastic Fluid
Research Abstract

In a polymer extrudate flow, extrudate often suffers surface fracture characterized by regular fine roughness or wavy distortion at a high extrudate velocity. The regular rough surface is called sharkskin fracture, and disturbance at a die exit is speculated to be its cause. In this study, we developed a compact device for two-dimensional extrudate flow and a microscopic visualization system, by which the flow instability was observed at the inside and the outside of the slit exit. It was found that the periodical flow was produced by adhesion failure. Next, we carried out the extrudate experiments using capillary dies, where the similar instability as the slit die extrudate was observed. In addition, the local adhesion failure at the die lip was observed to move circumferentially along the die lip, and this movement caused the spiral fracture. A tapered-exit die indicated lower critical shear stress for the initiation of melt fracture among the dies applied here. This result suggested the possibility that the geometrical modification of dies suppresses the melt fracture.

Report

(3 results)
  • 2003 Annual Research Report   Final Research Report Summary
  • 2002 Annual Research Report
  • Research Products

    (7 results)

All Other

All Publications (7 results)

  • [Publications] Hiroshi Mizunuma, Hideyuki Takagi: "Cyclic generation of wall slip at the exit of plane couette flow"Journal of Rheology. 47・3. 737-757 (2003)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Hiroshi Mizunuma, Kazuhiro Hasegawa: "Melt fracture and near wall instability at the capillary die exit"Proceeding of the XIVth International Congress on Rheology. 1-3 (2004)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Hiroshi Mizunuma, Hideyuki Takagi: "Cyclic generation of wall slip at the die exit of plane Couette flow"Journal of Rheology. 47-3. 737-757 (2003)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Hiroshi Mizunuma, Kazuhiro Hasegawa: "Melt fractne and near wall instabilities at the capillary die exit"Proceeding of the XIV International Congress on Rheology. 1-3 (2004)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Hiroshi Mizunuma, Hideyuki Takagi: "Cyclic generation of wall slip at the exit of plane Couette flow"Journal of Pheology. 47・3. 737-757 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] Hiroshi Mizunuma, Kazuhiro Hasegawa: "Melt fracture and near wall instabilities at the capillary die exit."Proceeding of the XIVth International Congress on Pheology. 1-3 (2004)

    • Related Report
      2003 Annual Research Report
  • [Publications] Hiroshi Mizunuma, Hideyuki Takagi: "Cyclic generation of wall slip at the epit of plane Couette flow"Journal of Rheology. 47(2). 1-21 (2003)

    • Related Report
      2002 Annual Research Report

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Published: 2002-04-01   Modified: 2016-04-21  

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