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DEVELOPMENTS OF DESIGNING METHOED OF CONTROL CHART TO ENHANCE DETECTION POWER IN HIGH-YIELD PROCESSES

Research Project

Project/Area Number 14580484
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field 社会システム工学
Research InstitutionOsaka Prefecture University

Principal Investigator

OHTA Hiroshi  OSAKA PREFECTURE UNIVERSITY, GRADUATE SCHOOL OF ENGINEERINGT, PROFESSOR, 工学研究科, 教授 (00081414)

Co-Investigator(Kenkyū-buntansha) KUSUKAWA Etsuko  OSAKA PREFECTURE UNIVERSITY, GRADUATE SCHOOL OF ENGINEERINGT, RESEARCH ASSOCIATE, 工学研究科, 助手 (00336801)
Project Period (FY) 2002 – 2004
Project Status Completed (Fiscal Year 2004)
Budget Amount *help
¥2,000,000 (Direct Cost: ¥2,000,000)
Fiscal Year 2004: ¥600,000 (Direct Cost: ¥600,000)
Fiscal Year 2003: ¥600,000 (Direct Cost: ¥600,000)
Fiscal Year 2002: ¥800,000 (Direct Cost: ¥800,000)
KeywordsHIGH-YIELD PROCESSES / SYNTHETIC CHART / SMALL NUMBER OF SUBGROUPS / PROCESS MEAN AND ITS VARIANCE / DYNAMIC CONTROL CHART / ECONIMIC DESIGN / PROCESS FRACTION DEFECTIVES / PROCESS DEFECT RATE / 高品質工程用管理図 / 高質工程 / 管理図の最適設計 / 管理図の経済設計 / 計測誤差 / 少数サンプル / 最適設計
Research Abstract

In this research project, two study subjects have been mainly approached and the research findings have been obtained between 2002 and 2004 by Professor Ohta and Research Associate Kusukawa. 1. Design of control chart to detect sensitively small or moderate shifts toward any directions, which indicate the process deterioration and the process improvement, in the process mean obtained from small size of subgroups, the process fraction defectives or the process defect rate in high-yield processes and actualize almost a specified value of type I error of quality characteristics mentioned above. Our proposed control charts would be useful highly as alternative control charts of the Shewhart types charts such as X^^-R chart, p chart and c chart (See REFERENCES 1, 2, 3, 5, 6, 7, 9, 11, 12 and 13.). 2. Economic design of control chart developed in above study subject 1. to maximize the system profit per unit time of process cycle or to minimize system cost per unit time of process cycle under various process situations such as dynamic process where the process failure rate is varying over time. Our proposed-economic designing methods would be useful highly when it is required to run a high-yield process economically by using our proposed control charts in above study subject 1.. (See REFERENCES 4, 8 and 10.). As the future Research work, based on REFERENCES 1 and 6, the Synthetic EWMA chart that is integration of the CCC-r chart and the EWMA_<CCC-r> chart in REFERENCE 13 could be designed. It is expected that the Synthetic EWMA chart constructed from time-series data would be more sensitive to monitor the process defective rate than the Synthetic CS chart. As the further future Research work, based on REFERENCES 4, 8 and 10, an economic design of the Synthetic EWMA chart under dynamic process could be developed.

Report

(4 results)
  • 2004 Annual Research Report   Final Research Report Summary
  • 2003 Annual Research Report
  • 2002 Annual Research Report
  • Research Products

    (39 results)

All 2004 2003 2002 Other

All Journal Article (30 results) Publications (9 results)

  • [Journal Article] An Application of Confirmation Sample Control Chart to the High-Yield Processes and its Economic Design2004

    • Author(s)
      Ohta, H.(研究分担者との共著)
    • Journal Title

      Frontiers in Statistical Quality Control (edited by H,-J.Lenz and P,-TH.Wilrich) (Physica-Verlag) 7

      Pages: 101-118

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Economic Design of a Dynamic CCC-r Chart for High-Yield Processes2004

    • Author(s)
      Kudo, K.(研究代表者・研究分担者との共著)
    • Journal Title

      Economic Quality Control 19

      Pages: 7-21

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] CS_<Y^^--S^2_r> Charts with Measurement Error2004

    • Author(s)
      Kusukawa, E.(研究代表者との共著)
    • Journal Title

      Proceedings of 7th of International Pacific Conference on Manufacturing & Management

      Pages: 793-798

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] A CS_<CQ-r> Chart to Monitor the Process Defect Rate for High-Yield Processes and Its Economic Design2004

    • Author(s)
      Kusukawa, E.(研究代表者との共著)
    • Journal Title

      Proceedings of 8th International Conference on Manufacturing & Management

      Pages: 446-453

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] A Synthetic Chart to Monitor the Defect Rate for High-Yield Processes2004

    • Author(s)
      Kusukawa, E.(研究代表者との共著)
    • Journal Title

      Proceedings of 5th Asia-Pacific Industrial Engineering and Management Systems Conference 2004

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Exponentially Weighted Moving Average Chart for High-Yield Processes2004

    • Author(s)
      Kotani, T.(研究代表者・研究分担者との共著)
    • Journal Title

      Proceedings of 5th Asia-Pacific Industrial Engineering and Management Systems Conference 2004

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] AN APPLICATION OF CONFIRMATION SAMPLE CONTROL CHART TO THE HIGH-YIELD PROCESSES AND ITS ECONOMIC DESIGN2004

    • Author(s)
      OHTA, H.(under joint authorship with investigator 1)
    • Journal Title

      FRONTIERS IN STATISTICAL QUALITY CONTROL (EDITED BY H, -J.LENZ AND P, -TH.WILRICH)(PHYSICA-VERLAG) 7

      Pages: 101-118

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] ECONOMIC DESIGN OF A DYNAMIC CCC-r CHART FOR HIGH-YIELD PROCESSES2004

    • Author(s)
      KUDO, K.(under joint authorship with head investigator and investigator 1)
    • Journal Title

      ECONOMIC QUALITY CONTROL 19

      Pages: 7-21

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] A CS_<CQ-r> CHART TO MONITOR THE PROCESS DEFECT RATE FOR HIGH-YIELD PROCESS AND ITS ECONOMIC DESIGN2004

    • Author(s)
      KUSUKAWA, E.(under joint authorship with head investigator)
    • Journal Title

      PROCEEDINGS OF 8TH INTERNATIONAL PACIFIC CONFERENCE ON MANUFACTURING & MANAGEMENT

      Pages: 446-453

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] A SYNTHETIC CHART TO MONITIR THE DEFECT RATE FOR HIGH-YIELD PROCESSES2004

    • Author(s)
      KUSUKAWA, E.(under joint authorship with head investigator)
    • Journal Title

      PROCEEDINGS OF 5TH ASIA-PACIFIC INDUCTRIAL ENGINEERING AND MANAMEMENT SYSTEMS CONFERENCE 2004,24.3.1-24.3.9 (CD-ROM)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] EXPONENTIALLY WEIGHTED MOVING AVERAGE CHART FOR HIGH-YIELD PROCESSES2004

    • Author(s)
      KOTANI, T.(under joint authorship with head investigator and investigator 1)
    • Journal Title

      PROCEEDINGS OF 5TH ASIA-PACIFIC INDUCTRIAL ENGINEERING AND MANAMEMENT SYSTEMS CONFERENCE 2004,24.6.1-24.6.9 (CD-ROM)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Economic Design of a Dynamic CCC-r Chart for High-Yield Processes2004

    • Author(s)
      Kudo, K., Ohta, H., Kusukawa, E.
    • Journal Title

      Economic Quality Control 19

      Pages: 7-21

    • Related Report
      2004 Annual Research Report
  • [Journal Article] A CS_<CQ-r> Chart to Monitor the Process Defect Rate for High-Yield Processes and Its Economic Design2004

    • Author(s)
      Kusukawa, E., Ohta, H.
    • Journal Title

      Proceedings of 8th International Conference on Manufacturing & Management

      Pages: 446-453

    • Related Report
      2004 Annual Research Report
  • [Journal Article] A Synthetic Chart to Monitor the Defect Rate for High-Yield Processes2004

    • Author(s)
      Kusukawa, E., Ohta, H.
    • Journal Title

      Proceedings of 5th Asia-Pacific Industrial Engineering and Management Systems Conference 2004

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Exponentially Weighted Moving Average Chart for High-Yield Processes2004

    • Author(s)
      Kotani, T., Kusukawa, E., Ohta, H.
    • Journal Title

      Proceedings of 5th Asia-Pacific Industrial Engineering and Management Systems Conference 2004

    • Related Report
      2004 Annual Research Report
  • [Journal Article] CS_<x^^-> Chart for A Small Number of Subgroups2003

    • Author(s)
      Kusukawa, E.(研究代表者との共著)
    • Journal Title

      An International Journal of Industrial Engineering and Management Systems 2・2

      Pages: 195-202

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] A Modified Synthetic Chart for High-Yield Processes2003

    • Author(s)
      Kusukawa, E.(研究代表者との共著)
    • Journal Title

      Proceedings of 17th International Conference on Production Research (CD ROM出版)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Economic Design of a Synthetic Control Chart for High-Yield Processes2003

    • Author(s)
      Kudo, K.(研究代表者・研究分担者との共著)
    • Journal Title

      Proceedings of 17th International Conference on Production Research (CD ROM出版)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] CS_<x^^-> CHART FOR A SMALL NUMBER OF SUBGROUPS2003

    • Author(s)
      KUSUKAWA, E.(under joint authorship with head investigator)
    • Journal Title

      AN INTERNATIONAL JOURNAL OF INDUSTRIAL ENGINEERING AND MANAGEMENT SYSTEMS 2,2

      Pages: 195-202

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] MODIFIED SYNTHETIC CHART FOR HIGH-YIELD PROCESSES2003

    • Author(s)
      KUSUKAWA, E.(under joint authorship with head investigator)
    • Journal Title

      PROCEEDINGS OF 17TH INTERNATIONAL CONFERENCE ON PRODUCTION RESEARCH (CD-ROM)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] ECONOMIC DESIGN OF A SYNTHETIC CONTROL CHART FOR HIGH-YIELD PROCESSES2003

    • Author(s)
      KUDO, K.(under joint authorship with head investigator and investigator 1)
    • Journal Title

      PROCEEDINGS OF 17TH INTERNATIONAL CONFERENCE ON PRODUCTION RESEARCH (CD-ROM)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] 高品質工程用統合管理図2002

    • Author(s)
      三島典子(研究代表者・研究分担者との共著)
    • Journal Title

      社団法人 日本経営工学会論文誌 53・5

      Pages: 348-355

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] A Synthetic Chart for High-Yield Processes2002

    • Author(s)
      Mishima, N.(研究代表者・研究分担者との共著)
    • Journal Title

      Proceedings of 7th of International Pacific Conference on Manufacturing & Management

      Pages: 799-804

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] CS_<x^^-> Charts for A Small Number of Subgroups2002

    • Author(s)
      Kusukawa, E.(研究代表者との共著)
    • Journal Title

      Proceedings of 4th Asia-Pacific Conference on Industrial Engineering and Management System (CD ROM出版)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Economic Design of a Dynamic CCC-r Chart for High-Yield Processes2002

    • Author(s)
      Kudo, K.(研究代表者・研究分担者との共著)
    • Journal Title

      Proceedings of 4th Asia-Pacific Conference on Industrial Engineering and Management System (CD ROM出版)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] A SYNTHETIC CHART FOR HIGH-YIELD PROCESSES2002

    • Author(s)
      MISHIMA, N.(under joint authorship with head investigator and investigator 1)
    • Journal Title

      JOURNAL OF JAPAN INDUSTRIAL MANAGEMENT ASSOCIATION(in Japanese) 53,3

      Pages: 348-355

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] CS_<x^^--S^2> CHARTS WITH MESUREMENT ERROR2002

    • Author(s)
      KUSUKAWA, E.
    • Journal Title

      PROCEEDINGS OF 7TH INTERNATIONAL PACIFIC CONFERENCE ON MANUFACTURING & AMANAGEMENT

      Pages: 793-798

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] A SYNTHETIC CHART FOR HIGH-YIELD PROCESSES2002

    • Author(s)
      MISHIMA, N.(under joint authorship with head investigator and investigator 1)
    • Journal Title

      PROCEEDINGS OF 7TH INTERNATIONAL PACIFIC CONFERENCE ON MANUFACTURING & AMANAGEMENT

      Pages: 799-804

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] CS_<x^^-> CHART FOR A SMALL NUNBER OF SUBGROUPS2002

    • Author(s)
      KUSUKAWA, E.(under joint authorship with head investigator)
    • Journal Title

      PROCEEDINGS OF 4TH ASIA-PACIFIC CONFERENCE ON INDUSTRIAL ENGINERRING & MANAGEMENT SYSTEMS (CD-ROM)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] ECONOMIC DESIGN OF A DYNAMIC CCC-r CHART FOR HIGH-YIELD PROCESSES2002

    • Author(s)
      KUDO, K.(under joint authorship with head investigator and investigator 1)
    • Journal Title

      PROCEEDINGS OF 4TH ASIA-PACIFIC CONFERENCE ON INDUSTRIAL ENGINERRING & MANAGEMENT SYSTEMS (CD-ROM)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Publications] Ohta, H, Kusukawa, E.: "An Application of Confirmation Sample Control Chart to the High-Yield Processes and its Economic Design"Frontiers in Statistical Quality Control, edited by H, -J.Lenz, P, -TH. Wilrich, Physica-Verlag. 7. 101-118 (2004)

    • Related Report
      2003 Annual Research Report
  • [Publications] Kusukawa, E, Ohta, H.: "CS-__x Chart for A Small Number of Subgroups"An Industrial Journal of Industrial Engineering and Management Systems. 2・2. 195-202 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] Kusukawa, E., Ohta, H.: "A Modified Synthetic Chart for High-Yield Processes"Proceedings of the 17th International Conference on Production Research. (CD-ROM). (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] Kudo, K., Ohta, H., Kusukawa, E.: "Economic Design of a Synthetic Control Chart for High-Yield Processes"Proceedings of the 17th International Conference on Production Research. (CD-ROM). (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] N.Mishima, E.Kusukawa, H.Ohta: "A Synthetic Chart for High-Yield Processes"Proceedings of the seventh of International Pacific Conference on Manufacturing & Management. 799-804 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] 三島 典子, 楠川 恵津子, 太田 宏: "高品質工程用統合管理図"社団法人 日本経営工学会論文誌. 53・5. 348-355 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] E.Kusukawa, H.Ohta: "CS_<Y^^--S^2_r> Charts with Measurement Error"Proceedings of the seventh of International Pacific Conference on Manufacturing & Management. 793-725 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] E.Kusukawa, H.Ohta: "CS_x^^-Charts for A Small Number of Subgroups"Proceedings of Fourth Asia-Pacific Conference on Industrial Engineering and Management System. (全4ページ CD ROM出版). (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] K.Kudo, H.Ohta, E.Kusukawa: "Economic Design of A CCC-r Chart for High-Yield Processes"Proceedings of Fourth Asia-Pacific Conference on Industrial Engineering and Management System. (全4ページ CD ROM出版). (2002)

    • Related Report
      2002 Annual Research Report

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Published: 2002-04-01   Modified: 2016-04-21  

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