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Injection moldings of micro fibrillated cellulose reinforced biodegradable PLA

Research Project

Project/Area Number 15380120
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field 林産科学・木質工学
Research InstitutionKyoto University

Principal Investigator

YANO Hiroyuki  Kyoto University, RISH, Professor (80192392)

Co-Investigator(Kenkyū-buntansha) KAWAI Shu-ichi  KYOTO UNIVERSITY, RISH, Professor (00135609)
SUGIYAMA Junji  KYOTO UNIVERSITY, RISH, Professor (40183842)
関 紀繁  木村化工機(株), 開発部, 主任研究員
高木 雅人  日本触媒(株), 開発部, 主任研究員
赤石 司  スターライト工業(株), トライボロジー研究所, 副所長
Project Period (FY) 2003 – 2006
Project Status Completed (Fiscal Year 2006)
Budget Amount *help
¥12,600,000 (Direct Cost: ¥12,600,000)
Fiscal Year 2006: ¥1,200,000 (Direct Cost: ¥1,200,000)
Fiscal Year 2005: ¥1,000,000 (Direct Cost: ¥1,000,000)
Fiscal Year 2004: ¥1,500,000 (Direct Cost: ¥1,500,000)
Fiscal Year 2003: ¥8,900,000 (Direct Cost: ¥8,900,000)
KeywordsEnvironmental friendly / Biomass / Nanomaterials / Injection moulding / Nanofiber / 植物繊維 / ミクロフィブリル化 / 生分解性プラスチック / 射出成型 / 強度特性
Research Abstract

Recently 'green-composites' have been focused on materials made from plant fibers and bio-based resins. Plant fibers are not only renewable but also have low density and high strength when compared to glass fibers, which are in common use for making FRP (Fiber Reinforced Plastics). Hence, nano-sized plant fibers are recognized as a potential reinforcing material. Fibrillation of wood pulp fibers (microfibrillated cellulose, MFC) is one of the ways to obtain nano-sized plant fibers. There are many reports describing that mechanical and thermal properties of composites are highly enhanced by utilizing such plant nanofibers as reinforcing material. On the basis of these researches, in this project, we studied the production of MFC reinforced biodegradable PLA mouldings by injection mouldings. The main purpose of this research is to obtain fibrillated wood pulp/PLA nanocomposites by the melt-mixing method and to assure the potential of the nanocomposites for injection moulding.
By premixing MFC and PLA in the solvent, we could make well dispersed fiber composites and improve strength and Young's modulus of the composites over the neat PLA. Surface acetylation of MFC was found to be effective to increase interactive forces between cellulose nanofiber and PLA. The addition of acetylated MFC to PLA by 5 wt% improved the Young's modulus and tensile strength of PIA by 25% and 15%, respectively.
Finally, we, have succeeded in the injection moulding of MFC reinforced PIA, which showed excellent thermal stability compared to neat PIA mouldings.

Report

(5 results)
  • 2006 Annual Research Report   Final Research Report Summary
  • 2005 Annual Research Report
  • 2004 Annual Research Report
  • 2003 Annual Research Report
  • Research Products

    (29 results)

All 2007 2006 2005 2004 Other

All Journal Article (21 results) Book (5 results) Publications (3 results)

  • [Journal Article] Surface Modification of Bacterial Cellulose Nanofibers for Property Enhancement of Optically Transparent Composites:Dependence on Acetyl-Group DS2007

    • Author(s)
      Ifuku, S., Nogi, M., Abe, K., Handa, K., Nakatsubo, F., Yano, H.
    • Journal Title

      Biomacromolecules 8.6

      Pages: 1973-1978

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Surface Modification of Bacterial Cellulose Nanofibers for Property Enhancement of Optically Transparent Composites : Dependence on Acetyl-Group DS2007

    • Author(s)
      S. Ifuku, S., M. Nogi, K. Abe, K. Handa, F. Nakatsubo, H. Yano
    • Journal Title

      Biomacromolecules Vol.8, No.6

      Pages: 1973-1978

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Property enhancement of optically transparent bio-nanofiber composites by acetylation2006

    • Author(s)
      Nogi, M., K. Abe, K. Handa, F. akatsubo, S. Ifuku, H. Yano
    • Journal Title

      Applied Physics Letters 89

      Pages: 233123-233123

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Property enhancement of optically transparent bio-nanofiber composites by acetylation2006

    • Author(s)
      M. Nogi, K. Abe, K. Handa, F. Nakatsubo, S. Ifuku, H. Yano
    • Journal Title

      Applied Physics Letters 89

      Pages: 233123-233123

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Fiber-content dependency of the optical transparency and thermal expansion of bacterial nanofiber reinforced composites2006

    • Author(s)
      Nogi, M., S.Ifuku, K.Abe, K.Handa, A.N.Nakagaito, H.Yano
    • Journal Title

      Applied Physics Letters 88

      Pages: 133124-133124

    • NAID

      120001493160

    • Related Report
      2006 Annual Research Report
  • [Journal Article] Property enhancement of optically transparent bio-nanofiber composites by acetylation2006

    • Author(s)
      Nogi, M., K.Abe, K.Handa, F.Nakatsubo, S.Ifuku, H.Yano
    • Journal Title

      Applied Physics Letters 89

      Pages: 233123-233123

    • Related Report
      2006 Annual Research Report
  • [Journal Article] Bacterial cellulose:the ultimate nano-scalar cellulose morphology for he production of high-strength composites2005

    • Author(s)
      A.N. Nakagaito, S. Iwamoto, H. Yano
    • Journal Title

      Applied Physics A 80

      Pages: 93-97

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Novel high-strength biocomposites based on microfibrillated cellulose having nano-order-unit web-like network structure2005

    • Author(s)
      A.N. Nakagaito, H. Yano
    • Journal Title

      Applied Physics A 80/1

      Pages: 155-159

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Bacterial cellulose : the ultimate nano-scalar cellulose morphology for the production of high-strength composites2005

    • Author(s)
      A. N. Nak agaito, S.Iwamoto, H.Yano
    • Journal Title

      Applied Physics A Vol.80, No.1

      Pages: 93-97

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Novel high-strength biocomposites based on microfibrillated cellulose having nano-order-unit web-like network structure2005

    • Author(s)
      A. N. Nakagaito, H. Yano
    • Journal Title

      Applied Physics A Vol.80

      Pages: 155-159

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Bacterial cellulose : the ultimate nano-scalar cellulose morphology for the production of high-strength composites2005

    • Author(s)
      N.Nakagaito, S.Iwamoto, H.Yano
    • Journal Title

      Applied Physics A 80

      Pages: 93-97

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Biodegradable composites from waste wood and poly(vinyl alcohol),2005

    • Author(s)
      S.K.Ozaki, M.B.B.Monteiro, H.Yano, Y.Imamura, M.F.Souza
    • Journal Title

      Polymer Degradation and Stability 87

      Pages: 293-299

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Optically Transparent Composites Reinforced with Networks of Bacterial Nanofibers2005

    • Author(s)
      H.Yano, J.Sugiyama, A.N.Nakagaito, M.Nogi, T.Matsuura, M.Hikita, K.Handa.
    • Journal Title

      Advanced Materials 17・2

      Pages: 153-155

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Novel high-strength biocomposites based on microfibrillated cellulose having nano-order-unit web-like network structure2005

    • Author(s)
      A.N.Nakagaito, H.Yano
    • Journal Title

      Applied Physics A 80/1

      Pages: 155-159

    • Related Report
      2004 Annual Research Report
  • [Journal Article] The effect of morphological changes from pulp fiber towards nano-scale fibrillated cellulose on the mechanical properties of hieh-streneth plant fiber based composites2004

    • Author(s)
      A.N. Nakagaito, H. Yano
    • Journal Title

      Applied Physics A 78/4

      Pages: 547-552

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Bio-compostites produced from plant microfiber bundles with a nan ometer unit web-like network2004

    • Author(s)
      H. Yano, S. Nakahara
    • Journal Title

      Journal of Materials Science 39

      Pages: 1635-1638

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] The effect of morphological changes from pulp fiber towards nano-scale fibrillated cellulose on the mechanical properties of high-strength plant fiber based composites2004

    • Author(s)
      A. N. Nakagaito, H. Yano
    • Journal Title

      Applied Physics A Vol.78

      Pages: 547-552

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Bio-composites produced from plant microfiber bundles with a nanometer unit web-like network2004

    • Author(s)
      H. Yano, S. Nakahara
    • Journal Title

      Journal of Materials Science Vol.39

      Pages: 1635-1638

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Bio-composites produced from plant microfiber bundles with a nanometer unit web-like network2004

    • Author(s)
      H.Yano, S.Nakahara
    • Journal Title

      J.Mater.Sci 39

      Pages: 1635-1638

    • Related Report
      2004 Annual Research Report
  • [Journal Article] The effect of morphological changes from pulp fiber towards nano-scale fibrillated cellulose on the mechanical properties of high-strength plant fiber based composites2004

    • Author(s)
      A.N.Nakagaito, H.Yano
    • Journal Title

      Applied Physics A 78/4

      Pages: 547-552

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Surface Modification of Bacterial Cellulose Nanofibers for Property Enhancement of Optically Transparent Composites : Dependence on Acetyl-Group DS

    • Author(s)
      Ifuku, S., Nogi, M., Abe, K., Handa, K., Nakatsubo, F., Yano, H.
    • Journal Title

      Biomacromolecules (in press)

    • Related Report
      2006 Annual Research Report
  • [Book] セルロース系ナノコンポジット、"バイオベースマテリアルの新展開"2007

    • Author(s)
      矢野 浩之
    • Total Pages
      7
    • Publisher
      シーエムシー出版
    • Related Report
      2006 Annual Research Report
  • [Book] Nanocomposites Based on Cellulose Microfibril, "Cellulose Nanocomposites Processing, Characterization and Properties"2006

    • Author(s)
      Nakagaito, A. N., H. Yano
    • Total Pages
      17
    • Publisher
      The American Chemical Society
    • Related Report
      2006 Annual Research Report
  • [Book] 環境調和型複合材料の開発と応用セルロースナノファイバー複合材料の項、分担執筆2005

    • Author(s)
      矢野 浩之、アントニオ・ノリオ・ナカガイト
    • Publisher
      シーエムシー出版
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Book] 環境調和型複合材料の開発と応用セルロースナノファイバー複合材料の項(分担執筆)2005

    • Author(s)
      矢野浩之, アントニオ・ノリオ・ナカガイト
    • Publisher
      シーエムシー出版
    • Related Report
      2005 Annual Research Report
  • [Book] バイオナノファイバー:セルロースミクロフィブリルの可能性、木質系有機資源の新展開2005

    • Author(s)
      矢野浩之, アントニオ・ノリオ・ナカガイト, 岩本伸一朗, 能木雅也
    • Total Pages
      11
    • Publisher
      シーエムシー出版
    • Related Report
      2004 Annual Research Report
  • [Publications] H.Yano, S.Nakahara: "Bio-composites produced from plant microfiber bundles with a nanometer unit web-like network"J.Mater.Sci. (in press).

    • Related Report
      2003 Annual Research Report
  • [Publications] A.N.Nakagaito, H.Yano: "Novel high-strength biocomposites based on microfibrillated cellulose having nano-order-unit web-like network structure"Applied Physics A. (in press).

    • Related Report
      2003 Annual Research Report
  • [Publications] A.N.Nakagaito, H.Yano: "The effect of morphological changes from pulp fiber towards nano-scale fibrillated cellulose on the mechanical properties of high-strength plant fiber based composites"Applied Physics A. (in press).

    • Related Report
      2003 Annual Research Report

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Published: 2003-04-01   Modified: 2016-04-21  

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