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Kinematic Calibration of a Parallel Mechanism Machine Tool

Research Project

Project/Area Number 15560094
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Production engineering/Processing studies
Research InstitutionKyoto University

Principal Investigator

IBARAKI Soichi (2004)  Kyoto University, Department of Micro Engineering, Assistant professor, 工学研究科, 助手 (80335190)

垣野 義昭 (2003)  京都大学, 工学研究科, 教授 (00026204)

Co-Investigator(Kenkyū-buntansha) MATSUBARA Atsushi  Kyoto University, Department of Micro Engineering, Professor, 工学研究科, 教授 (80243054)
NAKAGAWA Masao  Okuma Corp., Researcher, 主任研究員
茨木 創一  京都大学, 工学研究科, 助手 (80335190)
Project Period (FY) 2003 – 2004
Project Status Completed (Fiscal Year 2004)
Budget Amount *help
¥3,900,000 (Direct Cost: ¥3,900,000)
Fiscal Year 2004: ¥400,000 (Direct Cost: ¥400,000)
Fiscal Year 2003: ¥3,500,000 (Direct Cost: ¥3,500,000)
KeywordsParallel kinematic machine tool / Calibration / Kinematic parameter / Circular tests / Positioning error
Research Abstract

Although more than ten years have been passed since the first parallel kinematic machine tool was introduced, they are not widely accepted in today's industry. Many parallel kinematic machine tools available in the today's market have issues in their stiffness against external forces and motion accuracy compared with conventional serial kinematic orthogonal-axes machine tools. We conducted the following researches in order to improve the motion accuracy of a parallel mechanism machine tool mainly from the viewpoint of its motion control.
1)Compensation of motion errors caused by the gravity.
On a parallel mechanism machine tool, since its spindle unit is supported only by six struts, the deformation of its mechanical structures caused by the gravity has a large effect on its positioning accuracy. In order to accurately predict and compensate such a gravity-induced motion error, a model of the parallel kinematics was proposed and improved.
2)Improvement of a calibration method of kinematic parameters
For high-accuracy motion control of parallel kinematic feed drives, it is the most critical issue to calibrate various kinematic parameters such as the reference length of struts or the location of base joints. A calibration method based on circular tests to measure the machine's contouring accuracy in a circular operation has been proposed. We proposed the improved calibration methodology under the cancellation of gravity-induced errors, such that only the calibration error of kinematic parameters can be evaluated in the calibration process. By applying 1) and 2), it was validated by using a commercial parallel mechanism machine tool that the motion error was reduced to less than 20 μm over the entire workspace, which the motion error was as large as 200 μm without the proposed schemes when the spindle is near an edge of the workspace and/or the tilt angle of a spindle is large.

Report

(3 results)
  • 2004 Annual Research Report   Final Research Report Summary
  • 2003 Annual Research Report
  • Research Products

    (17 results)

All 2005 2004 Other

All Journal Article (10 results) Patent(Industrial Property Rights) (1 results) Publications (6 results)

  • [Journal Article] Hexapod型パラレルメカニズム工作機械の重力の影響を考慮したキャリブレーション法2005

    • Author(s)
      宜川 武史
    • Journal Title

      第80期日本機械学会関西支部定時講演会講演論文集

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Compensation of Gravity-induced Errors on a Hexapod-type Parallel Kinematic Machine Tool2004

    • Author(s)
      Soichi Ibaraki
    • Journal Title

      JSME International Journal 47・1

      Pages: 160-167

    • NAID

      110004820722

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Annual Research Report 2004 Final Research Report Summary
  • [Journal Article] Hexapod型パラレルメカニズム工作機械の精度向上に関する研究(第2報)-絶対座標系上での位置決め誤差を評価するキャリブレーション法-2004

    • Author(s)
      茨木 創一
    • Journal Title

      精密工学会誌 70・4

      Pages: 557-561

    • NAID

      110001823978

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Hexapod型パラレルメカニズム工作機械における外乱オブザーバを用いた外力推定2004

    • Author(s)
      茨木 創一
    • Journal Title

      日本機械学会論文集(C編) 70・694

      Pages: 1764-1769

    • NAID

      110006263944

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Annual Research Report 2004 Final Research Report Summary
  • [Journal Article] Compensation of Gravity-induced Errors on a Hexapod-type Parallel Kinematic Machine Tool2004

    • Author(s)
      Soichi Ibaraki
    • Journal Title

      JSME International Journal 47-1

      Pages: 160-167

    • NAID

      110004820722

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] A Study on the Improvement of Motion Accuracy of Hexapod-type Parallel Mechanism Machine Tools (2nd Report) -- A Calibration Method to Evaluate Positioning Errors on the Global Coordinate System-2004

    • Author(s)
      Soichi Ibaraki
    • Journal Title

      Journal of the Japan Society for Precision Engineering 70-4

      Pages: 557-561

    • NAID

      110001823978

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Disturbance Estimation on a Hexapod-type Parallel Kinematic Machine Tool by Using a Disturbance Observer2004

    • Author(s)
      Soichi Ibaraki
    • Journal Title

      Transactions of the Japan Society of Mechanical Engineers 70

    • NAID

      110006263944

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Hexapod型パラレルメカニズム工作機械の精度向上に関する研究(第2報) -絶対座標系上での位置決め誤差を評価するキャリブレーション法-2004

    • Author(s)
      茨木 創一
    • Journal Title

      精密工学会誌 70・4

      Pages: 557-561

    • NAID

      110001823978

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Disturbance Estimation on a Hexapod-type Parallel Kinematic Machine Tool by Using a Disturbance Observer2004

    • Author(s)
      Toshihiro Okuda
    • Journal Title

      Proc.of 2004 Japan-USA Symposium on Flexible Automation (CD-ROM)

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Kinematic Calibration on a Parallel Kinematic Machine Tool of the Stewart Platform by Circular Tests2004

    • Author(s)
      Soichi Ibaraki
    • Journal Title

      Proc.of 2004 American Control Conference 2

      Pages: 1394-1399

    • Related Report
      2004 Annual Research Report
  • [Patent(Industrial Property Rights)] パラレルメカニズム型工作機械の切削抵抗推定方法2004

    • Inventor(s)
      垣野 義昭, 松原 厚, 茨木 創一, 奥田 敏宏, 中川 昌夫
    • Industrial Property Rights Holder
      垣野 義昭, 松原 厚, 茨木 創一, 奥田 敏宏, 中川 昌夫
    • Industrial Property Number
      2004-186980
    • Filing Date
      2004-06-24
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Publications] Soichi Ibaraki: "Compensation of Gravity-induced Errors on a Hexapod-type Parallel Kinematic Machine Tool"JSME International Journal. 47・1. 160-167 (2004)

    • Related Report
      2003 Annual Research Report
  • [Publications] 茨木 創一: "Hexapod型パラレルメカニズム工作機械の精度向上に関する研究(第2報)-絶対座標系上での位置決め誤差を評価するキャリブレーション法-"精密工学会誌. 70・4(掲載予定). (2004)

    • Related Report
      2003 Annual Research Report
  • [Publications] 茨木 創一: "Hexapod型パラレルメカニズム工作機械における外乱オブザーバを用いた外力推定"日本機械学会論文集. (掲載予定). (2004)

    • Related Report
      2003 Annual Research Report
  • [Publications] Masao Nakagawa: "Compensation of Gravity-induced Errors on Hexapod-type Parallel Mechanism Machine Tools"Proc.of the International Conference on Leading Edge Manufacturing in 21st Century. 619-624 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] Soichi Ibaraki: "Kinematic Calibration on a Parallel Kinematic Machine Tool of the Stewart Platform by Circular Tests"Proc.of 2004 American Control Conference. (発表予定). (2004)

    • Related Report
      2003 Annual Research Report
  • [Publications] 奥田 敏宏: "パラレルメカニズム型工作機械における重力による変形誤差の補正法"2004年度精密工学会春季大会学術講演会講演論文集. (2004)

    • Related Report
      2003 Annual Research Report

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Published: 2003-04-01   Modified: 2016-04-21  

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