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Allowable Transmission Load of Carburized Gear for Risk Management

Research Project

Project/Area Number 16360074
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Design engineering/Machine functional elements/Tribology
Research InstitutionTohoku University

Principal Investigator

INOUE Katsumi  Tohoku University, Graduate school of Engineering, Professor, 大学院工学研究科, 教授 (90005554)

Co-Investigator(Kenkyū-buntansha) YAMANAKA Masashi  Tohoku University, Graduate school of Engineering, Associate Professor, 大学院工学研究科, 助教授 (20292229)
MASUYAMA Tomoya  Tsuruoka National College of Technology, Department of Mechanical Engineering, Associate Professor, 機械工学科, 助教授 (80282094)
NARITA Yukihito  Tohoku University, Graduate school of Engineering, Research Associate, 大学院工学研究科, 助手 (90431519)
Project Period (FY) 2004 – 2006
Project Status Completed (Fiscal Year 2006)
Budget Amount *help
¥15,100,000 (Direct Cost: ¥15,100,000)
Fiscal Year 2006: ¥1,600,000 (Direct Cost: ¥1,600,000)
Fiscal Year 2005: ¥2,400,000 (Direct Cost: ¥2,400,000)
Fiscal Year 2004: ¥11,100,000 (Direct Cost: ¥11,100,000)
KeywordsGear / Strength / Reliability / Fatigue / Hertzian contact stress / P-S-N curves / Probability of damage / Risk management
Research Abstract

The damage of the gears brings the large economic loss, and has the risk of causing the accident which involves the human lives. Thus the risk management of the gears is extremely important. On the other hand, in order to decrease the energy consumption, the power transmission gear system is required to be the downsizing and the long-term reliability. To estimate the probability of damage of the gears is indispensable for this purpose.
In this research, the following project was carried out for a term of 3 years since 2004 in order to apply the risk management to the design of the carburized gears.
・Developing a simulation method to estimate the fatigue strength based on distribution of the inclusions.
・Validation of a simulation method based on the fatigue tests of the gears.
・Establishing a method for the estimation and assuring the allowable stress of the carburized gears in consideration of the probability of damage.
To achieve above subjects, the various research were carried out from the broad view points, and following result were obtained.
・Estimation of P-S-N curves in view of the reliability design of the carburized gears.
・Quantitative evaluation of the strain near the tooth fillet by an image processing
・Development of the fatigue strength simulation in the reliability design of the carburized gears.
・Development of the surface durability simulation considering the distribution of the inclusions.

Report

(4 results)
  • 2006 Annual Research Report   Final Research Report Summary
  • 2005 Annual Research Report
  • 2004 Annual Research Report
  • Research Products

    (15 results)

All 2006 2005

All Journal Article (15 results)

  • [Journal Article] Quantitative Evaluation of Strain Near a Tooth Fillet by Image Processing2006

    • Author(s)
      Tomoya MASUYAMA, et al.
    • Journal Title

      Transactions of the Japan Society of Mechanical Engineering, Pt. C 72・714

      Pages: 599-606

    • NAID

      110005850901

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Possibilities of Fatigue Strength Simulation in Reliability Design of Carburized Gears2006

    • Author(s)
      Katsumi INOUE, et al.
    • Journal Title

      Proceedings of the 2nd International Conference "Power Transmissions '06"

      Pages: 339-346

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Quantitative Evaluation of Strain Near a Tooth Fillet by Image Processing2006

    • Author(s)
      Tomoya MASUYAMA, et al.
    • Journal Title

      Transactions of the Japan Society of Mechanical Engineering 72-714, Pt.C

      Pages: 599-606

    • NAID

      110005850901

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Possibilities of Fatigue Strength Simulation in Reliability Design of Carburized Gears2006

    • Author(s)
      Katsumi INOUE, et al.
    • Journal Title

      Proceedings of the 2^<nd> International Conference "Power Transmissions '06"

      Pages: 339-346

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Possibilities of Fatigue Strength Simulation in Reliablity Design of Carburized Gears2006

    • Author(s)
      Katsumi INOUE
    • Journal Title

      Proceedings of The 2nd International Conference "Power Transmission 06"

      Pages: 339-346

    • Related Report
      2006 Annual Research Report
  • [Journal Article] Possibilityies of Fatigue Strength Simulation in Reliability Design of Carburized Gears2006

    • Author(s)
      Katsumi INOUE, Tomoya MASUYAMA
    • Journal Title

      Proceedings of the International Conference "Power Transmissions '06" (採録決定)

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Estimation of P-S-N Curves in View of Reliability Design of Carburized Gears2005

    • Author(s)
      Katsumi INOUE, et al.
    • Journal Title

      Proceedings of the International Conference on Gears 2005, VDI-Berichte 1904

      Pages: 1267-1286

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] A Quantitative Evaluation of Strain Near a Tooth Fillet by Image Processing2005

    • Author(s)
      Tomoya MASUYAMA, et al.
    • Journal Title

      Proceedings of the International Conference on Gears 2005, VDI-Berichte 1904

      Pages: 1413-1432

    • NAID

      110005850901

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] A Study of Surface Durability of Carburized Gears Based on Material Defect2005

    • Author(s)
      Norio SENBONGI
    • Journal Title

      Proceedings of the Japan Society of Mechanical Engineering Congress No.05-1

      Pages: 135-136

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Estimation of P-S-N Curves in View of Reliability Design of Carburized Gears2005

    • Author(s)
      Katsumi INOUE, et al.
    • Journal Title

      Proceedings of the International Conference on Gears 2005 VDI-Berichte 1904

      Pages: 1267-1286

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] A Quantitative Evaluation of Strain Near a Tooth Fillet by Image Processing2005

    • Author(s)
      Tomoya MASUYAMA, et al.
    • Journal Title

      Proceedings of the International Conference on Gears 2005 VDI-Berichte 1904

      Pages: 1413-1432

    • NAID

      110005850901

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2006 Final Research Report Summary
  • [Journal Article] Estimation of P-S-N Curves in View of Reliability Design of Carburized Gears2005

    • Author(s)
      Katsumi INOUE, Keita HANAWA, Tomoya MASUYAMA
    • Journal Title

      Poceedings of the International Conference on Gears 2005, VDI-Berichte 1904

      Pages: 1267-1286

    • Related Report
      2005 Annual Research Report
  • [Journal Article] 欠陥に着目した浸炭歯車の面圧強度に関する基礎研究2005

    • Author(s)
      千本木 紀夫
    • Journal Title

      日本機械学会2005年度年次大会講演論文集 vol.4

      Pages: 135-136

    • Related Report
      2005 Annual Research Report
  • [Journal Article] 浸炭歯車の折損寿命評価に基づく信頼性設計2005

    • Author(s)
      塙慶太, 増山知也, 井上克己
    • Journal Title

      日本機械学会東北支部第40期総会・講演会講演論文集 (発表予定)

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Estimation of PSN-Curves in View of Reliability Design of Carburized Gears2005

    • Author(s)
      Katsumi Inoue, Keita Hanawa, Tomoya Masuyama
    • Journal Title

      Proceedings of the International Conference on Gears 2005 (発表予定)

    • Related Report
      2004 Annual Research Report

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Published: 2004-04-01   Modified: 2016-04-21  

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