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Source of surface defects in silicon carbide epitaxial files and their elimination method

Research Project

Project/Area Number 16560009
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Applied materials science/Crystal engineering
Research InstitutionThe University of Tokushima

Principal Investigator

OKADA Tatsuya  The University of Tokushima, Institute of Technology and Science, Graduate School, Associate Professor (20281165)

Project Period (FY) 2004 – 2007
Project Status Completed (Fiscal Year 2007)
Budget Amount *help
¥4,150,000 (Direct Cost: ¥4,000,000、Indirect Cost: ¥150,000)
Fiscal Year 2007: ¥650,000 (Direct Cost: ¥500,000、Indirect Cost: ¥150,000)
Fiscal Year 2006: ¥500,000 (Direct Cost: ¥500,000)
Fiscal Year 2005: ¥500,000 (Direct Cost: ¥500,000)
Fiscal Year 2004: ¥2,500,000 (Direct Cost: ¥2,500,000)
Keywordssilicon carbaide (SiC) / homoepitaxial growth / surface defect / transmission electron microscopy (TEM) / crystallographic defect / femto second laser / ripple structure / amorphization / リップ構造 / シリコンカーバイド / ジルコニア粒子 / 4H-SiC / エピ成長 / 内部欠陥 / 透過型電子顕微鏡 / 特性X線分析
Research Abstract

Silicon carbide (SIC) has been attracting much attention because of its application to power devices exhibiting superior performance to conventional Si-based ones. large-area epitaxial films of high quality are essential for the fabrication of kV-class high-power SiC devices. However ; at the present stage, imperfections in epitaxial films including surface defects impose a limitation on high-yield production of such devices. When formed, some types of surface defect deteriorate device performance by lowering the breakdown voltage of p-n junctions by 20 to 40%. The major objectives of the present study are to investigate the source of surface defects at the substrate/epifilm interface by plan-view transmission electron microscopy (TEM) and to find a technique to eliminate crystallographic defects accompanying surface defects.
We were successful in preparing plan-view TEM samples which contain the substrate/epifilm interface in the thinned area by removing almost the entire epifilm with … More reactive plasma-etching prior to the conventional ion-thinning from the substrate side. The source of surface defects was composed of an inclusion and partial dislocations. Energy dispersive X-ray (EDX) spectroscopy and micro-Raman analysis unraveled that the inclusions were very small particles of zirronia (ZrO_2). The thermal insulator in the chemical vapor deposition (CVD) furnace is the most suspicious origin of ZrO_2 particles. The ZrO_2 particles which fell onto the SiC substrate surface and were ncorporated into the epifilm may have acted as the source of partial dislocations, which resulted in the formation of surface defects.
We propose that phase change induced by irradiation of ultra-short laser pulses may be applied to the elimination of defects in SiC epitaxial films. When femtosecond laser pulses are irradiated on the surface of SiC, periodic surface microstructures referred to as ripples are formed. In order to study the cross-sectional microstructures of ripples, we carried out TEM studies with particular attention on the crystal structure underlying ripples. A continuous amorphous layer approximately 10 to 50 nm thick was found to cover the topmost region of ripples. Less

Report

(5 results)
  • 2007 Annual Research Report   Final Research Report Summary
  • 2006 Annual Research Report
  • 2005 Annual Research Report
  • 2004 Annual Research Report
  • Research Products

    (39 results)

All 2008 2007 2006 2005 2004

All Journal Article (21 results) (of which Peer Reviewed: 8 results) Presentation (18 results)

  • [Journal Article] Cross-sectional TEM analysis of laser-induced ripple structures on the 4H-SiC single-crystal surface2008

    • Author(s)
      T. Okada, et. al.
    • Journal Title

      Applied Physics A (印刷中)

    • NAID

      40016767507

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
    • Peer Reviewed
  • [Journal Article] Cross-Sectional TEM Analysis of Structural Change in 4H-SiC Single Crystal Irradiated by Femtosecond Laser Pulses2008

    • Author(s)
      H. Kawahara, et. al.
    • Journal Title

      Materials Science Forum (印刷中)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
    • Peer Reviewed
  • [Journal Article] Cross-sectional TEM analysis of laser-induced ripple structures on the4H-SiC single-crystal surface2008

    • Author(s)
      T, Okada, et. al.
    • Journal Title

      Applied Physics A (in printing)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Journal Article] Cross-Sectional TEM Analysis of Structural Change in 4H-SiC Single Crystal Irradiated by Femtosecond Laser Pulses2008

    • Author(s)
      H, Kawahara, et. al.
    • Journal Title

      Materials Science Forum (in printing)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Journal Article] Source of Surface Morphological Defects Formed on 4H-SiC Homoepitaxial Films2006

    • Author(s)
      T. Okada, et. al.
    • Journal Title

      Japanese Journal of Applied Physics Vol.45

      Pages: 7625-7631

    • NAID

      40007462473

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
    • Peer Reviewed
  • [Journal Article] Structures of Comets in a Homoepitaxially Grown 4H-SiC Film Studied by DUV Micro-Raman Spectroscopy2006

    • Author(s)
      T. Tomita, et. al.
    • Journal Title

      Materials Science Forum Vol.527-529

      Pages: 339-342

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
    • Peer Reviewed
  • [Journal Article] Origin of Surface Morphological Defects in 4H-SiC Homoepitaxial Films2006

    • Author(s)
      T. Okada, et. al.
    • Journal Title

      Materials Science Forum Vol.527-529

      Pages: 399-402

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
    • Peer Reviewed
  • [Journal Article] Source of Surface Morphological Defects Formed on 4H-SiC Homoepitaxial Films2006

    • Author(s)
      T, Okada, et. al.
    • Journal Title

      Japanese Journal of Applied Physics Vol. 45

      Pages: 7625-7631

    • NAID

      40007462473

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Journal Article] Structures of Comets in a Homoepitaxially Grown 4H-SiC Film Studied by DUV Micro-Raman Spectroscopy2006

    • Author(s)
      T, Tomita, et. al.
    • Journal Title

      Materials Science Forum Vol. 527-529

      Pages: 339-342

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Journal Article] Origin of Surface Morphological Defects in 4H-SiC Homoepitaxial Films2006

    • Author(s)
      T, Okada, et. al.
    • Journal Title

      Materials Science Forum Vol. 527-529

      Pages: 339-342

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Journal Article] Structures of Comets in a Homoepitaxially Grown 4H-SiC Film Studied by DUV Micro-Raman Spectroscopy2006

    • Author(s)
      T.Tomita et al.
    • Journal Title

      Materials Science Forum Vol.527-529

      Pages: 339-342

    • Related Report
      2006 Annual Research Report
  • [Journal Article] Origin of Surface Morphological Defects in 4H-SiC Homoepitaxial Films2006

    • Author(s)
      T.Okada et al.
    • Journal Title

      Materials Science Forum Vol.527-529

      Pages: 399-402

    • Related Report
      2006 Annual Research Report
  • [Journal Article] Source of Surface Morphological Defects formed on 4H-SiC Homoepitaxial Films2006

    • Author(s)
      T.Okada et al.
    • Journal Title

      Japanese Journal of Applied Physics Vol.45 No.10A

      Pages: 7625-7631

    • NAID

      40007462473

    • Related Report
      2006 Annual Research Report
  • [Journal Article] Deep-ultraviolet micro-Raman investigation of surface defects in a 4H-SiC homoepitaxially grown film2005

    • Author(s)
      T. Tomita, et. al.
    • Journal Title

      Applied Physics Letters Vol.87

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
    • Peer Reviewed
  • [Journal Article] Deep-ultraviolet micro-Raman investigation of surface defects in a 4H-SiC homoepitaxially grown film2005

    • Author(s)
      T, Tomita, et. al.
    • Journal Title

      Applied Physics Letters Vol. 87

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Journal Article] Deep-ultraviolet micro-Raman investigation of surface defects in a 4H-SiC homoepitaxially grown film2005

    • Author(s)
      T.Tomita
    • Journal Title

      Applied Physics Letters Vol.87 No.24

      Pages: 241906-1

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Defect Formation in (0001)- and (1120)-Oriented 4H-SiC Crystals P^+-Implanted at Room Temperature2004

    • Author(s)
      T. Okada, et. al.
    • Journal Title

      Japanese Journal of Applied Physics Vol.43

      Pages: 6884-6889

    • NAID

      10013744919

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
    • Peer Reviewed
  • [Journal Article] Crystallographic defects under surface morphological defects of 4H-SiC homoepitaxial films2004

    • Author(s)
      T. Okada, et. al.
    • Journal Title

      Materials Science Forum Vol.457-460

      Pages: 521-524

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
    • Peer Reviewed
  • [Journal Article] Defect Formation in(0001)-and(1120) -Oriented 4H-SiC Crystals P^+ -Implanted at Room Temperature2004

    • Author(s)
      T, Okada, et. al.
    • Journal Title

      Japanese Journal of Applied Physics Vol. 43

      Pages: 6884-6889

    • NAID

      10013744919

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Journal Article] Crystallographic defects under surface morphological defects of 4H-SiC homoepitaxial films2004

    • Author(s)
      T, Okada, et. al.
    • Journal Title

      Materials Science Forum Vol. 457-460

      Pages: 521-524

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Journal Article] Defect Formation in (0001)- and (1120)-Oriented 4H-SiC Crystals Pt-Implanted at Room Temperature2004

    • Author(s)
      T.Okada, Y.Negoro, T.Kimoto, K.Okamoto, N.Kujime, N.Tanaka, H.Matsunami
    • Journal Title

      Japanese Journal of Applied Physics 43

      Pages: 6884-6889

    • Related Report
      2004 Annual Research Report
  • [Presentation] フェムト秒レーザ照射により誘起された4H-SiC表面周期構造の断面TEM観察2008

    • Author(s)
      岡田 達也, ほか
    • Organizer
      日本金属学会第142回大会
    • Place of Presentation
      東京都
    • Year and Date
      2008-03-28
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Annual Research Report 2007 Final Research Report Summary
  • [Presentation] Cross-sectional TEM analysis of 4H-SiC surface periodic structures induced by irradiation of femtosecond laser pulses2008

    • Author(s)
      T, Okada, et. al.
    • Organizer
      142nd Spring Meeting, The Japan Institute of Metals
    • Place of Presentation
      Tokyo, Japan
    • Year and Date
      2008-03-28
    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] レーザー誘起ナノ周期構造の断面形状と物性解析2008

    • Author(s)
      富田 卓朗, ほか
    • Organizer
      日本物理学会年次大会
    • Place of Presentation
      大阪市
    • Year and Date
      2008-03-26
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Annual Research Report 2007 Final Research Report Summary
  • [Presentation] Cross-sectional morphology and physical properties of laser- induced periodic nano-structures2008

    • Author(s)
      T, Tomita, et. al.
    • Organizer
      Annual Meeting, The Physical Society of Japan
    • Place of Presentation
      Osaka, Japan
    • Year and Date
      2008-03-26
    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] Cross-Sectional TEM Analysis of Structural Change in 4H-SiC Single Crystal Irradiated by Femtosecond Laser Pulses2007

    • Author(s)
      H. Kawahara, et. al.
    • Organizer
      International Conference on Silicon Carbide and Related Materials(ICSCRM2007)
    • Place of Presentation
      大津市
    • Year and Date
      2007-10-17
    • Related Report
      2007 Annual Research Report
  • [Presentation] TEM Observation of Structural Changes under 4H-SiC Single Crystal Surface Irradiated by Femtosecond Laser Pulses2007

    • Author(s)
      T. Okada, et. al.
    • Organizer
      The 8th International Symposium on Laser Precision Microfabrication(LPM2007)
    • Place of Presentation
      Vienna
    • Year and Date
      2007-04-26
    • Related Report
      2007 Annual Research Report
  • [Presentation] フェムト秒レーザを照射した4H-SiC単結晶表面における構造変化のTEM観察2007

    • Author(s)
      河原 啓之, ほか
    • Organizer
      応用物理学会第54回学術講演会
    • Place of Presentation
      相模原市
    • Year and Date
      2007-03-29
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] TEM analysis of structure change in 4H-SiC surface irradiated by femtosecond laser pulses2007

    • Author(s)
      H, Kawahara, et. al.
    • Organizer
      54th Spring Meeting, The Japan Society of Applied Physics and Related Societies
    • Place of Presentation
      Sagamihara, Japan
    • Year and Date
      2007-03-29
    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] 4H-Sic基板/エピ膜界面における表面欠陥の起源のTEM観察2006

    • Author(s)
      越智 謙吾, ほか
    • Organizer
      第67回応用物理学会学術講演会
    • Place of Presentation
      草津市
    • Year and Date
      2006-08-30
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] 4H-SiCホモエピタキシャル膜におけるコメット欠陥の深紫外顕微ラマン分光法による解析2005

    • Author(s)
      富田 卓朗, ほか
    • Organizer
      第66回応用物理学会学術講演会
    • Place of Presentation
      徳島市
    • Year and Date
      2005-09-08
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] 4H-SiCエピ膜上に形成する表面欠陥の起源,(徳島市),2005.92005

    • Author(s)
      越智 謙吾, ほか
    • Organizer
      第66回応用物理学会学術講演会
    • Place of Presentation
      徳島市
    • Year and Date
      2005-09-08
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] DUV micro-Raman spectroscopy of comet defects in a411-SiC homiepitaxial film2005

    • Author(s)
      T, Tomita, et. al.
    • Organizer
      66th Fall Meeting, The Japan Society of Applied Physics
    • Place of Presentation
      Tokushima, Japan
    • Year and Date
      2005-09-08
    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] Origin of surface defects on 4H-SiC epitaxial films2005

    • Author(s)
      K, Ochi, et. al.
    • Organizer
      66th Fall Meeting, The Japan Society of Applied Physics
    • Place of Presentation
      Tokushima, Japan
    • Year and Date
      2005-09-08
    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] TEM analysis of the source of surface defects at 4H-SiC substratel epifilm interface2005

    • Author(s)
      K, Ochi, et. al.
    • Organizer
      67th Fall Meeting, The Japan Society of Applied Physics
    • Place of Presentation
      Kusatsu, Japan
    • Year and Date
      2005-08-30
    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] SiCエピ欠陥のTEM解析2005

    • Author(s)
      岡田 達也, ほか
    • Organizer
      第52回応用物理学関係連合講演会
    • Place of Presentation
      さいたま市
    • Year and Date
      2005-03-31
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] TEM analysis of epitaxial defects in SiC2005

    • Author(s)
      T, Okada, et. al.
    • Organizer
      52nd Spring Meeting, The Japan Society of Applied Physics and Related Societies
    • Place of Presentation
      Saitama, Japan
    • Year and Date
      2005-03-31
    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] (0001)および(1120)4H-SiC結晶へのイオン注入と結晶性回復2004

    • Author(s)
      岡本 光市, ほか
    • Organizer
      日本金属学会第135回大会
    • Place of Presentation
      秋田市
    • Year and Date
      2004-09-29
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2007 Final Research Report Summary
  • [Presentation] lon-implantation into (0001)-and(1120) 4H-SiC crystals and recovery of crystallinity2004

    • Author(s)
      K, Okamoto, et. al.
    • Organizer
      135th Fall Meeting, The Japan Institute of Metals
    • Place of Presentation
      Akita, Japan
    • Year and Date
      2004-09-29
    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2007 Final Research Report Summary

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Published: 2004-04-01   Modified: 2016-04-21  

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