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Development of advanced Mg-SiC particulate composite by mixing extrusion process

Research Project

Project/Area Number 16560610
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Structural/Functional materials
Research InstitutionUniversity of Toyama

Principal Investigator

MATSUKI Kenji  University of Toyama, Graduate School of Science and Engineering, Professor, 大学院理工学研究部工学, 教授 (10019193)

Co-Investigator(Kenkyū-buntansha) TAKATSUJI Norio  University of Toyama, 助教授 (20143844)
AIDA Tetsuo  University of Toyama, 助手 (20283062)
Project Period (FY) 2004 – 2005
Project Status Completed (Fiscal Year 2005)
Budget Amount *help
¥3,700,000 (Direct Cost: ¥3,700,000)
Fiscal Year 2005: ¥700,000 (Direct Cost: ¥700,000)
Fiscal Year 2004: ¥3,000,000 (Direct Cost: ¥3,000,000)
Keywordsmagnesium alloy / SiC particle reinforced composite / extrusion of cutting chips / ECAP / mechanical properties / wear resistance / superplasticity / fine grained structure / SiC粒子 / 複合材 / 熱間押出し / 高速超塑性 / リサイクル / 繰り返し押出し / 複合材料 / 形材表面性状
Research Abstract

1.Extrusion tests on cutting chips of AZ31B and AZ91D Mg alloys were carried out at extrusion speeds (V_R) between 0.5〜5mm/s and at temperatures(T_E) of 573K and 623K.
(1)The introduction of a round corner at the die exit (R-die) was effective in improving the surface roughness of the extrusions because of a continuous and smooth metal flow.
(2)Nitrogen gas cooling suppressed the grain coarsening at surface layer due to the temperature increase during the extrusion, thus resulting good surface quality without cracks and high ductility of the extrusions even at high extrusion ram speed.
2.Extrusion tests were performed for AZ31B cutting chip compaction reinforced with SiC particles (average particle size : d_p=1.2〜2 μm, and volume fraction : V_f =0〜6%)
Agglomerates of SiC particles larger than d_p =12 μm were easy to disperse uniformly, but those of particles less than about 3 μm were difficult to disperse by the extrusion process.
3.The combined process, in which ECAP (N=7,Route B_A) was followed by the hot extrusion for the AZ31 Mg-SiC particle (d_p=3 μm, V_f =0〜6%) compaction, was effective to disperse SiC particles relatively uniformly. Moreover, very fine average grain size (d_g) of about 2 μm was obtained within the composite matrix (V_f of SiC particle:6%).
4.Mechanical properties of the composite extrusions fabricated by the combined process
(1)With increasing of volume fraction of SiC particles (d_p=3 μm) to 6%, 0.2% yield strength and wear resistance were increased but elongation was decreased.
(2)High strain rate superplasticity was obtained at strain rates higher than 10^<-2> s^<-1>.

Report

(3 results)
  • 2005 Annual Research Report   Final Research Report Summary
  • 2004 Annual Research Report
  • Research Products

    (10 results)

All 2006 2005 2004

All Journal Article (10 results)

  • [Journal Article] AZ31Bマグネシウム合金切削チップ押出材の特性に及ぼす押出速度の影響2006

    • Author(s)
      會田 哲夫
    • Journal Title

      軽金属 56・3

      Pages: 166-171

    • NAID

      10017540508

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Effect of extrusion speed on properties of the extruded AZ31B magnesium alloy machined chip2006

    • Author(s)
      Tetsuo Aida
    • Journal Title

      Journal of Japan Institute of light metals 56-3

      Pages: 166-171

    • NAID

      10017540508

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] AZ31Bマグネシウム合金切削チップ押出し材の特性に及ぼす押出速度の影響2006

    • Author(s)
      會田哲夫, 高辻則夫, 松木賢司, 小原卓, 鎌土重晴
    • Journal Title

      軽金属 56巻・3号

      Pages: 166-171

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Mg-Al-Zn合金切削チップ熱間押出材の表面性状の改善2005

    • Author(s)
      會田 哲夫
    • Journal Title

      軽金属 55・9

      Pages: 400-404

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Improvement in surface properties of extrusions from Mg-Al-Zn based alloy machined chips2005

    • Author(s)
      Tetsuo Aida
    • Journal Title

      Journal of Japan Institute of light metals 55-9

      Pages: 400-404

    • NAID

      130004481782

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Mg-Al-Zn系合金切削チップ熱間押出材の表面性状の改善2005

    • Author(s)
      會田哲夫, 高辻則夫, 松木賢司, 小原卓, 鎌土重晴
    • Journal Title

      軽金属 55巻・9号

      Pages: 400-404

    • NAID

      40006973117

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Mg-Al-Zn合金切削チップの熱間押出性と形材表面性状2004

    • Author(s)
      佐藤 寿
    • Journal Title

      軽金属 54・1

      Pages: 14-18

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] AZ31マグネシウム合金切削チップのECAP均質固化成形2004

    • Author(s)
      會田 哲夫
    • Journal Title

      軽金属 54・11

      Pages: 532-537

    • NAID

      10014033553

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Hot extrudability of Mg-Al-Zn based alloy cutting chips and surface properties of extrusions2004

    • Author(s)
      Hisashi Sato
    • Journal Title

      Journal of Japan Institute of light metals 54-1

      Pages: 14-18

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Homogeneous consolidation process by ECAP for AZ31 Cutting chips2004

    • Author(s)
      Tetsuo Aida
    • Journal Title

      Journal of Japan Institute of light metals 54-11

      Pages: 532-537

    • NAID

      10014033553

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary

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Published: 2004-04-01   Modified: 2016-04-21  

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