• Search Research Projects
  • Search Researchers
  • How to Use
  1. Back to previous page

Development of hard film texture coated tool by scanning micro discharge additional processing in gas atmosphere

Research Project

Project/Area Number 16K06000
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Production engineering/Processing studies
Research InstitutionIbaraki University

Principal Investigator

Takeyuki Yamamoto  茨城大学, 理工学研究科(工学野), 技術職員 (40396594)

Co-Investigator(Kenkyū-buntansha) 清水 淳  茨城大学, 理工学研究科(工学野), 教授 (40292479)
小貫 哲平  茨城大学, 理工学研究科(工学野), 准教授 (70400447)
周 立波  茨城大学, 理工学研究科(工学野), 教授 (90235705)
尾嶌 裕隆  茨城大学, 理工学研究科(工学野), 准教授 (90375361)
Project Period (FY) 2016-04-01 – 2019-03-31
Project Status Completed (Fiscal Year 2018)
Budget Amount *help
¥4,810,000 (Direct Cost: ¥3,700,000、Indirect Cost: ¥1,110,000)
Fiscal Year 2018: ¥1,300,000 (Direct Cost: ¥1,000,000、Indirect Cost: ¥300,000)
Fiscal Year 2017: ¥1,690,000 (Direct Cost: ¥1,300,000、Indirect Cost: ¥390,000)
Fiscal Year 2016: ¥1,820,000 (Direct Cost: ¥1,400,000、Indirect Cost: ¥420,000)
Keywords機械工作・生産工学 / 材料加工・処理 / 放電加工 / 付加加工 / 硬質皮膜 / 切削 / トライボロジ― / トライボロジー
Outline of Final Research Achievements

In this study, a technology to directly create hard coatings with various textured patterns on the surfaces of various cutting tools or mold tools was developed by micro-discharge deposition processing in correspondent various gas atmospheres. Through basic experiments of hard film formation by micro-discharge deposition for a few different types of electrode materials, conditions suitable for film generation were searched. Taking advantage of that knowledge, a texture-like film was actually created on the flank of the cutting tool using a titanium thin electrode in a nitrogen atmosphere. As a result of cutting experiments of pure aluminum with the manufactured tool with a textured hard film, some improvement of the friction and wear characteristics on the flank of the tool was observed.

Academic Significance and Societal Importance of the Research Achievements

各種ガス雰囲気中において金属細電極を溶融・反応させて微細な硬質皮膜パターンを創成するという方式は,独創性に富んでいる.この方法によって,直接的に各種工具上へ硬質皮膜によるテクスチャを施し,摩擦・摩耗特性の改善に活かす試みも,独創性に富んでいる.よって,工学的意義は高いといえる.
また,上述の方式により,中小企業などであっても,放電加工の設備と素材さえ整えれば,工具メーカーなどに頼ることなく,工具の長寿命化を実現しサスティナブルに利用できるため,ブレークスルーの可能性を秘めている.よって,社会的意義も高いといえる.

Report

(4 results)
  • 2018 Annual Research Report   Final Research Report ( PDF )
  • 2017 Research-status Report
  • 2016 Research-status Report
  • Research Products

    (21 results)

All 2019 2018 2017 2016 Other

All Journal Article (3 results) (of which Peer Reviewed: 3 results,  Acknowledgement Compliant: 1 results,  Open Access: 1 results) Presentation (17 results) (of which Int'l Joint Research: 8 results,  Invited: 1 results) Remarks (1 results)

  • [Journal Article] Friction Characteristics of Mechanically Microtextured Metal Surface in Dry Sliding2019

    • Author(s)
      Jun Shimizu, Tomotaka Nakayama, Kouta Watanabe, Takeyuki Yamamoto, Teppei Onuki, Hirotaka Ojima, Libo Zhou
    • Journal Title

      Tribology International

      Volume: 印刷中

    • Related Report
      2018 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Development of Microtextured Titanium Dioxide Surface by using Microcutting Techniques2016

    • Author(s)
      Jun Shimizu, Takeyuki Yamamoto, Libo Zhou, Teppei Onuki, Hirotaka Ojima
    • Journal Title

      Ceramics Transactions

      Volume: 257 Pages: 35-42

    • DOI

      10.1002/9781119234463.ch4

    • Related Report
      2016 Research-status Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] ナノ接触実験結果と酸化膜の影響を考慮したすべり摩擦の分子動力学シミュレーション2016

    • Author(s)
      清水 淳,周 立波,小貫哲平,尾嶌裕隆,三輪紘敬,南部俊和
    • Journal Title

      トライボロジスト

      Volume: 61 Pages: 845-856

    • NAID

      130005250169

    • Related Report
      2016 Research-status Report
    • Peer Reviewed / Open Access
  • [Presentation] 放電付加加工による表面テクスチャの創成(第1報)―直線走査による単純テクスチャの創成―2019

    • Author(s)
      小井沼陽希, 石井雅人, 川尻淳裕, 山本武幸, 清水 淳, 周 立波, 小貫哲平, 尾嶌裕隆
    • Organizer
      精密工学会春季大会学術講演会
    • Related Report
      2018 Annual Research Report
  • [Presentation] 局所圧縮静水圧援用切削の開発―すべりおよび転がり式冶具による切削性能への効果―2019

    • Author(s)
      清水 淳, 山本武幸, 周 立波, 小貫哲平, 尾嶌裕隆, 小松崎一気
    • Organizer
      精密工学会春季大会学術講演会
    • Related Report
      2018 Annual Research Report
  • [Presentation] Running-in Behavior of Mechanically Microtextured Metal Surfaces in Dry Sliding2018

    • Author(s)
      Tomotaka Nakayama, Jun Shimizu, Libo Zhou, Teppei Onuki, Hirotaka Ojima, Takeyuki Yamamoto, Kouta Watanabe
    • Organizer
      The 17th International Conference on Precision Engineering (ICPE2018), Kamakura
    • Related Report
      2018 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Development of Localized Compressive Hydrostatic Pressure-assisted Cutting using Rolling Element2018

    • Author(s)
      Jun Shimizu, Hiroto Ashino, Takeyuki Yamamoto, Hirotaka Ojima, Teppei Onuki, Libo Zhou, Kazuki Komatsuzaki
    • Organizer
      International Conference on Precision Engineering (ICPE2018), Kamakura
    • Related Report
      2018 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 微小振動援用切削テクスチャ表面のなじみ特性に関する検討(第2報)― 被覆率による影響 ―2018

    • Author(s)
      清水 淳, 中山智隆, 渡辺康太, 山本武幸, 周 立波, 小貫哲平, 尾嶌裕隆
    • Organizer
      日本トライボロジー学会トライボロジー会議 秋 伊勢
    • Related Report
      2018 Annual Research Report
  • [Presentation] Development of Localized Compressive Hydrostatic Pressure-assisted Cutting using Sliding Element2018

    • Author(s)
      Jun Shimizu, Hiroto Ashino, Takeyuki Yamamoto, Hirotaka Ojima, Teppei Onuki, Libo Zhou
    • Organizer
      The 21st International Symposium on Advances in Abrasive Technology (ISAAT2018), Toronto, Canada
    • Related Report
      2018 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Cu-W細電極による微小放電堆積過程の検討2018

    • Author(s)
      山本武幸, 石井雅人, 小井沼陽希, 清水 淳, 周 立波, 小貫哲平, 尾嶌裕隆
    • Organizer
      精密工学会秋季大会学術講演会
    • Related Report
      2018 Annual Research Report
  • [Presentation] 微小振動援用切削テクスチャ表面のなじみ特性に関する検討2018

    • Author(s)
      清水 淳, 中山智隆, 渡辺康太, 山本武幸, 周 立波, 小貫哲平, 尾嶌裕隆
    • Organizer
      日本トライボロジー学会トライボロジー会議 春 東京
    • Related Report
      2018 Annual Research Report
  • [Presentation] 局所圧縮静水圧援用切削の開発―すべりおよび転がり式冶具による検討―2018

    • Author(s)
      清水 淳, 芦野洸人, 山本武幸, 周 立波, 小貫哲平, 尾嶌裕隆
    • Organizer
      精密工学会春季大会学術講演会
    • Related Report
      2017 Research-status Report
  • [Presentation] Examination of Micro EDM Deposition Mechanism using Thin Cu-W Electrode2017

    • Author(s)
      Masato Ishii, Itaru Takahama, Takeyuki Yamamoto, Jun Shimizu, Libo Zhou, Teppei Onuki, Hirotaka Ojima
    • Organizer
      The 9th International Conference on Leading Edge Manufacturing in 21st Century (LEM21)
    • Related Report
      2017 Research-status Report
    • Int'l Joint Research
  • [Presentation] Development of Localized Compressive Hydrostatic Pressure-assisted Cutting Method2017

    • Author(s)
      Jun Shimizu, Takeyuki Yamamoto, Hirotaka Ojima, Teppei Onuki, Libo Zhou, Hiroto Ashino
    • Organizer
      The 20th International Symposium on Advances in Abrasive Technology (ISAAT2017)
    • Related Report
      2017 Research-status Report
    • Int'l Joint Research
  • [Presentation] Cu-W細電極による微小放電堆積加工メカニズム2017

    • Author(s)
      山本武幸, 石井雅人, 高濱 到, 清水 淳, 周 立波, 小貫哲平, 尾嶌裕隆
    • Organizer
      精密工学会秋季大会学術講演会
    • Related Report
      2017 Research-status Report
  • [Presentation] Texturing of metal surface by using vibration-assisted microcutting2016

    • Author(s)
      Jun Shimizu, Kouta Watanabe, Takeyuki Yamamoto, Hirotaka Ojima, Teppei Onuki, Libo Zhou
    • Organizer
      euspen's 16th International Conference & Exhibition
    • Place of Presentation
      East Midlands Conference Centre, Nottingham, UK
    • Year and Date
      2016-06-01
    • Related Report
      2016 Research-status Report
    • Int'l Joint Research
  • [Presentation] Study on micro EDM deposition in Ar atmosphere2016

    • Author(s)
      Itaru Takahama, Takeyuki Yamamoto, Jun Shimizu, Libo Zhou, Teppei Onuki, Hirotaka Ojima
    • Organizer
      16th International Conference on Precision Engineering (ICPE2016)
    • Place of Presentation
      アクトシティ浜松
    • Related Report
      2016 Research-status Report
    • Int'l Joint Research
  • [Presentation] Cu-W電極を用いた微小放電堆積加工2016

    • Author(s)
      高濱 到,石井雅人,山本武幸,清水 淳,周 立波,小貫哲平,尾嶌裕隆
    • Organizer
      精密工学会秋季大会学術講演会
    • Place of Presentation
      茨城大学(水戸)
    • Related Report
      2016 Research-status Report
  • [Presentation] Fabrication and characterisation of nanoscale structures on Si wafer using nanoscratching and molecular dynamics simulation2016

    • Author(s)
      Jun Shimizu
    • Organizer
      International Conference on Manipulation, Automation and Robotics at Small Scales (MARSS2016)
    • Place of Presentation
      Cordelier Campus of the University Pierr, Paris, France
    • Related Report
      2016 Research-status Report
    • Int'l Joint Research / Invited
  • [Presentation] アルゴンガス中におけるマイクロ放電堆積に関する研究2016

    • Author(s)
      高濱 到, 山本武幸, 清水 淳, 周 立波, 小貫哲平, 尾嶌裕隆
    • Organizer
      第17回高エネ研メカ・ワークショップ
    • Place of Presentation
      高エネルギー加速器研究機構(つくば)
    • Related Report
      2016 Research-status Report
  • [Remarks] ナノ・マイクロファブリケーションと表面機能

    • URL

      https://sites.google.com/site/nlabibarakiuniv/research/field4

    • Related Report
      2018 Annual Research Report 2017 Research-status Report 2016 Research-status Report

URL: 

Published: 2016-04-21   Modified: 2020-03-30  

Information User Guide FAQ News Terms of Use Attribution of KAKENHI

Powered by NII kakenhi